Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System

Current optical lithography method still cannot cope with the increasing demands from the industry especially electronics and biomedical industry. Not just it is low throughput; it is also difficult to conduct, not to mention the end product of this method is not as accurately as anticipated. Due...

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Main Author: Ghazali, Mohamad Hazwan Mohd
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2017
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Online Access:http://eprints.usm.my/53546/1/Design%20Of%20Master%20Mask%20Film%2C%20Fabrication%20Of%20PDMS%20Mold%20And%20Fabricate%20Uv%20Led%20Curing%20Unit%20To%20Test%20Imprint%20Capability%20Of%20Roll-To-Plate%20Nanoimprint%20Lithography%20System_Mohamad%20Hazwan%20Mohd%20Ghazali_M4_2017.pdf
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spelling my.usm.eprints.53546 http://eprints.usm.my/53546/ Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System Ghazali, Mohamad Hazwan Mohd T Technology TJ Mechanical engineering and machinery Current optical lithography method still cannot cope with the increasing demands from the industry especially electronics and biomedical industry. Not just it is low throughput; it is also difficult to conduct, not to mention the end product of this method is not as accurately as anticipated. Due to these limitations, lots of other alternatives are being developed and one of it is nanoimprint lithography (NIL). NIL is a better alternative to the conventional lithography method as it is simpler, cheaper and has higher throughput. Roll to plate NIL is one of the many NIL techniques and it will be focused in this project. The main objectives of this study is to modify the roll to plate NIL machine which is still under development so that it can be a complete machine capable of both large area mold making and roll to plate NIL process. This project can be divided into two parts; modifications of the roll to plate NIL machine and NIL process. Modifications include installation of heating element, UV curing station, doctor blade mechanism, seamless mold station, motors and other supporting components. Because the roll to plate NIL machine is still not fully complete, NIL process was done using plate to plate NIL machine to test its concept. Although the machine used is different, the concept of NIL is still the same. First of all, the designed patterns are directly transferred from master mask film to microscope glass, aided by UV rays. Then, the patterns are replicated to PDMS mold before being imprinted to silicon substrate using plate to plate NIL machine. At first, the designed patterns were successfully imprinted on the silicon substrate but it was less accurate as some patterns cannot be seen. In the second experiment, the new structures has been successfully imprinted with better results along with its dimensions. Universiti Sains Malaysia 2017-06-01 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/53546/1/Design%20Of%20Master%20Mask%20Film%2C%20Fabrication%20Of%20PDMS%20Mold%20And%20Fabricate%20Uv%20Led%20Curing%20Unit%20To%20Test%20Imprint%20Capability%20Of%20Roll-To-Plate%20Nanoimprint%20Lithography%20System_Mohamad%20Hazwan%20Mohd%20Ghazali_M4_2017.pdf Ghazali, Mohamad Hazwan Mohd (2017) Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanik. (Submitted)
institution Universiti Sains Malaysia
building Hamzah Sendut Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Sains Malaysia
content_source USM Institutional Repository
url_provider http://eprints.usm.my/
language English
topic T Technology
TJ Mechanical engineering and machinery
spellingShingle T Technology
TJ Mechanical engineering and machinery
Ghazali, Mohamad Hazwan Mohd
Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
description Current optical lithography method still cannot cope with the increasing demands from the industry especially electronics and biomedical industry. Not just it is low throughput; it is also difficult to conduct, not to mention the end product of this method is not as accurately as anticipated. Due to these limitations, lots of other alternatives are being developed and one of it is nanoimprint lithography (NIL). NIL is a better alternative to the conventional lithography method as it is simpler, cheaper and has higher throughput. Roll to plate NIL is one of the many NIL techniques and it will be focused in this project. The main objectives of this study is to modify the roll to plate NIL machine which is still under development so that it can be a complete machine capable of both large area mold making and roll to plate NIL process. This project can be divided into two parts; modifications of the roll to plate NIL machine and NIL process. Modifications include installation of heating element, UV curing station, doctor blade mechanism, seamless mold station, motors and other supporting components. Because the roll to plate NIL machine is still not fully complete, NIL process was done using plate to plate NIL machine to test its concept. Although the machine used is different, the concept of NIL is still the same. First of all, the designed patterns are directly transferred from master mask film to microscope glass, aided by UV rays. Then, the patterns are replicated to PDMS mold before being imprinted to silicon substrate using plate to plate NIL machine. At first, the designed patterns were successfully imprinted on the silicon substrate but it was less accurate as some patterns cannot be seen. In the second experiment, the new structures has been successfully imprinted with better results along with its dimensions.
format Monograph
author Ghazali, Mohamad Hazwan Mohd
author_facet Ghazali, Mohamad Hazwan Mohd
author_sort Ghazali, Mohamad Hazwan Mohd
title Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
title_short Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
title_full Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
title_fullStr Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
title_full_unstemmed Design Of Master Mask Film, Fabrication Of PDMS Mold And Fabricate Uv Led Curing Unit To Test Imprint Capability Of Roll-To-Plate Nanoimprint Lithography System
title_sort design of master mask film, fabrication of pdms mold and fabricate uv led curing unit to test imprint capability of roll-to-plate nanoimprint lithography system
publisher Universiti Sains Malaysia
publishDate 2017
url http://eprints.usm.my/53546/1/Design%20Of%20Master%20Mask%20Film%2C%20Fabrication%20Of%20PDMS%20Mold%20And%20Fabricate%20Uv%20Led%20Curing%20Unit%20To%20Test%20Imprint%20Capability%20Of%20Roll-To-Plate%20Nanoimprint%20Lithography%20System_Mohamad%20Hazwan%20Mohd%20Ghazali_M4_2017.pdf
http://eprints.usm.my/53546/
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