Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission

In a typical continuously variable transmission (CVT) for automotive, engine torque is transmitted from the primary pulley (connected to the vehicle's engine) to the secondary pulley (connected to the wheels) through a metal pushing V-belt. The CVT ratio (rCVT ) is defined as the pitch radius o...

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Main Authors: Delhaise, L. J., Mazali, Izhari Izmi, Daud, Z. H. C., Kob, M. S. C., Asus, Z.
Format: Conference or Workshop Item
Language:English
Published: 2020
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Online Access:http://eprints.utm.my/id/eprint/91384/1/IzhariIzmiMazali2020_CurrentUsagebyaDCMotor.pdf
http://eprints.utm.my/id/eprint/91384/
http://dx.doi.org/10.1088/1757-899X/884/1/012085
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spelling my.utm.913842021-06-30T12:08:36Z http://eprints.utm.my/id/eprint/91384/ Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission Delhaise, L. J. Mazali, Izhari Izmi Daud, Z. H. C. Kob, M. S. C. Asus, Z. TJ Mechanical engineering and machinery In a typical continuously variable transmission (CVT) for automotive, engine torque is transmitted from the primary pulley (connected to the vehicle's engine) to the secondary pulley (connected to the wheels) through a metal pushing V-belt. The CVT ratio (rCVT ) is defined as the pitch radius of the belt on the secondary pulley divided by the pitch radius on the primary pulley. Conventionally, rCVT is varied using hydraulic pressure generated by an oil pump which is powered by the engine. A continuous hydraulic pressure is required to maintain high clamping force applied on the belt so that sufficient traction between the belt and the pulleys can always be provided. This requirement, unfortunately, causes significant power losses in the CVT and to address this, the idea of electro-mechanical CVT (EM CVT) is proposed. In an EM CVT, rCVT is varied using a power screw mechanism and a DC motor while the desired ratio and the belt's clamping force is maintained using the thread of the power screw mechanism, consequently eliminating the aforementioned issue. This paper describes the process of measuring the current used by a DC motor to vary rCVT in an EM CVT. The results show that the current usage is higher during upshifting from rCVT of 1.95 to 1.43 (about 45 A) as compared to downshifting from 1.43 to 1.95 (about 23 A). This is due to the application of disc springs in the secondary pulley that reduces the required motor torque for downshifting. The results also prove that no current is consumed by the motor during a constant rCVT . In conclusion, the motor's current usage has been successfully measured and the results can be used for a future development of the EM CVT's battery system. 2020-07 Conference or Workshop Item PeerReviewed application/pdf en http://eprints.utm.my/id/eprint/91384/1/IzhariIzmiMazali2020_CurrentUsagebyaDCMotor.pdf Delhaise, L. J. and Mazali, Izhari Izmi and Daud, Z. H. C. and Kob, M. S. C. and Asus, Z. (2020) Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission. In: 2019 Sustainable and Integrated Engineering International Conference, SIE 2019, 8 December 2019 - 9 December 2019, The Everly Hotel, Putrajaya, Malaysia. http://dx.doi.org/10.1088/1757-899X/884/1/012085
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Delhaise, L. J.
Mazali, Izhari Izmi
Daud, Z. H. C.
Kob, M. S. C.
Asus, Z.
Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
description In a typical continuously variable transmission (CVT) for automotive, engine torque is transmitted from the primary pulley (connected to the vehicle's engine) to the secondary pulley (connected to the wheels) through a metal pushing V-belt. The CVT ratio (rCVT ) is defined as the pitch radius of the belt on the secondary pulley divided by the pitch radius on the primary pulley. Conventionally, rCVT is varied using hydraulic pressure generated by an oil pump which is powered by the engine. A continuous hydraulic pressure is required to maintain high clamping force applied on the belt so that sufficient traction between the belt and the pulleys can always be provided. This requirement, unfortunately, causes significant power losses in the CVT and to address this, the idea of electro-mechanical CVT (EM CVT) is proposed. In an EM CVT, rCVT is varied using a power screw mechanism and a DC motor while the desired ratio and the belt's clamping force is maintained using the thread of the power screw mechanism, consequently eliminating the aforementioned issue. This paper describes the process of measuring the current used by a DC motor to vary rCVT in an EM CVT. The results show that the current usage is higher during upshifting from rCVT of 1.95 to 1.43 (about 45 A) as compared to downshifting from 1.43 to 1.95 (about 23 A). This is due to the application of disc springs in the secondary pulley that reduces the required motor torque for downshifting. The results also prove that no current is consumed by the motor during a constant rCVT . In conclusion, the motor's current usage has been successfully measured and the results can be used for a future development of the EM CVT's battery system.
format Conference or Workshop Item
author Delhaise, L. J.
Mazali, Izhari Izmi
Daud, Z. H. C.
Kob, M. S. C.
Asus, Z.
author_facet Delhaise, L. J.
Mazali, Izhari Izmi
Daud, Z. H. C.
Kob, M. S. C.
Asus, Z.
author_sort Delhaise, L. J.
title Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
title_short Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
title_full Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
title_fullStr Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
title_full_unstemmed Current usage by a DC motor to vary ratio in an electro-mechanical continuously variable transmission
title_sort current usage by a dc motor to vary ratio in an electro-mechanical continuously variable transmission
publishDate 2020
url http://eprints.utm.my/id/eprint/91384/1/IzhariIzmiMazali2020_CurrentUsagebyaDCMotor.pdf
http://eprints.utm.my/id/eprint/91384/
http://dx.doi.org/10.1088/1757-899X/884/1/012085
_version_ 1705056705916698624
score 13.211869