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Enhancing manufacturing efficiency through establishing an excellence operating system

The process evaluation is essential to determine the effectiveness of the company in bringing maximum value to customer where it can greatly impact to delay minimization, costs reduction and quality improvement. Thus, Excellence Operating System (EOS) with machine certification and manpower selecti...

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Main Author: Nagalingam, Ravichandran
Format: Thesis
Language:English
English
Published: 2017
Subjects:
T Technology (General)
Online Access:http://eprints.utem.edu.my/id/eprint/20491/1/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf
http://eprints.utem.edu.my/id/eprint/20491/2/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf
http://eprints.utem.edu.my/id/eprint/20491/
https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=104931
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spelling my.utem.eprints.204912022-10-13T17:16:44Z http://eprints.utem.edu.my/id/eprint/20491/ Enhancing manufacturing efficiency through establishing an excellence operating system Nagalingam, Ravichandran T Technology (General) The process evaluation is essential to determine the effectiveness of the company in bringing maximum value to customer where it can greatly impact to delay minimization, costs reduction and quality improvement. Thus, Excellence Operating System (EOS) with machine certification and manpower selection and certification procedure is introduced. To develop this system, the factors that increased the downtime are identified. The philosophy of the EOS is making sure the production is always in control. To achieve this,4M(Machine, Man, Material and Method) are the key elements. The machine has to be clean and in order, and light signals are used to determine the condition of the machine. Operators are taught to understand the EOS and give suggestions to improve their workplace. On the other hand, good methods are provided to maintain the stability of the manufacturing efficiency and material is well controlled and has consistent quality. Throughout this study, the EOS is developed and examined. The result of EOS is positive and Key Performance Indicator (KPI) of EOS lines is consistent compare with non-EOS lines. With a well-organized evaluation indicator, the production is under control and monitor where consistency in manufacturing efficiency can be achieved. The next approach of this study is enhancing EOS in monitor performance trends and to identify, isolate and analyse the source and impact of problems, whether product defects or production anomalies. Others, identification of trends in quality, efficiency or throughput to make proactive decisions also can be the new approach of this study. EOS is a stepping stone and encourages new idea and concept that can emerge with EOS that full of potential. 2017 Thesis NonPeerReviewed text en http://eprints.utem.edu.my/id/eprint/20491/1/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf text en http://eprints.utem.edu.my/id/eprint/20491/2/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf Nagalingam, Ravichandran (2017) Enhancing manufacturing efficiency through establishing an excellence operating system. Masters thesis, Universiti Teknikal Malaysia Melaka. https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=104931
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
English
topic T Technology (General)
spellingShingle T Technology (General)
Nagalingam, Ravichandran
Enhancing manufacturing efficiency through establishing an excellence operating system
description The process evaluation is essential to determine the effectiveness of the company in bringing maximum value to customer where it can greatly impact to delay minimization, costs reduction and quality improvement. Thus, Excellence Operating System (EOS) with machine certification and manpower selection and certification procedure is introduced. To develop this system, the factors that increased the downtime are identified. The philosophy of the EOS is making sure the production is always in control. To achieve this,4M(Machine, Man, Material and Method) are the key elements. The machine has to be clean and in order, and light signals are used to determine the condition of the machine. Operators are taught to understand the EOS and give suggestions to improve their workplace. On the other hand, good methods are provided to maintain the stability of the manufacturing efficiency and material is well controlled and has consistent quality. Throughout this study, the EOS is developed and examined. The result of EOS is positive and Key Performance Indicator (KPI) of EOS lines is consistent compare with non-EOS lines. With a well-organized evaluation indicator, the production is under control and monitor where consistency in manufacturing efficiency can be achieved. The next approach of this study is enhancing EOS in monitor performance trends and to identify, isolate and analyse the source and impact of problems, whether product defects or production anomalies. Others, identification of trends in quality, efficiency or throughput to make proactive decisions also can be the new approach of this study. EOS is a stepping stone and encourages new idea and concept that can emerge with EOS that full of potential.
format Thesis
author Nagalingam, Ravichandran
author_facet Nagalingam, Ravichandran
author_sort Nagalingam, Ravichandran
title Enhancing manufacturing efficiency through establishing an excellence operating system
title_short Enhancing manufacturing efficiency through establishing an excellence operating system
title_full Enhancing manufacturing efficiency through establishing an excellence operating system
title_fullStr Enhancing manufacturing efficiency through establishing an excellence operating system
title_full_unstemmed Enhancing manufacturing efficiency through establishing an excellence operating system
title_sort enhancing manufacturing efficiency through establishing an excellence operating system
publishDate 2017
url http://eprints.utem.edu.my/id/eprint/20491/1/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf
http://eprints.utem.edu.my/id/eprint/20491/2/Enhancing%20manufacturing%20efficiency%20through%20establishing%20an%20excellence%20operating%20system.pdf
http://eprints.utem.edu.my/id/eprint/20491/
https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=104931
_version_ 1748184297649471488
score 13.211869

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