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A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish

As the world is changing to Pb-free solder per EU ROHS Directive, the higher reflow temperature requirement for Pb-free solder has demanded better substrate metal trace to solder mask adhesion to prevent delamination problem. Hence, selective Ni/Au plating process becomes more appealing in the fabri...

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Main Authors: Leng, E.P., Ding, M., Rayos, J., Ahmad, I., Jalar, A., Qiang, C.C.
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Published: 2017
Online Access:http://dspace.uniten.edu.my:8080/jspui/handle/123456789/5292
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spelling my.uniten.dspace-52922017-11-15T02:57:20Z A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish Leng, E.P. Ding, M. Rayos, J. Ahmad, I. Jalar, A. Qiang, C.C. As the world is changing to Pb-free solder per EU ROHS Directive, the higher reflow temperature requirement for Pb-free solder has demanded better substrate metal trace to solder mask adhesion to prevent delamination problem. Hence, selective Ni/Au plating process becomes more appealing in the fabrication of substrates to support Pb-free Semiconductor BGA product packaging. However, the set back of selective plating substrate is weaker Pb-free solder joint that leads to higher brittle fracture rate induced by shocking/knocking activities during assembly, test and shipping. In this work, Tape BGA (TBGA) substrates with 3 different Ni thicknesses (range from 2 to 10um) were built and attached with Sn3.8Ag0.7Cu Pb-free spheres. Mechanical tests were performed on 2 different levels to examine the strength of the solder joint. On solder joint level, cold ball pull (CBP) and ball shear were used to evaluate the adhesion strength of individual solder joint at Time Zero, after 6 times multiple reflow, and after 168 hours of high temperature storage. The brittle fracture failure rate from this test is believed to have correlation to the missing ball rate in the field. On package level, the tray drop test and packing drop test were conducted to provide a close resemblance to real handling and shipping conditions. Cross-sectioning and SEM investigation were carried out to obtain information on the morphology of intermetallic layer as well as solder mask opening profile. Based on this study, it is determined that the thickness of the Ni needs to be over a certain value (∼5.5um for Tape BGA) to achieve optimum mechanical strength. By increasing the Ni thickness, the mechanical strength of the thicker Ni solder joint is expected to increase by at least 15% as shown in CBP result, with 3 to 4 times higher resistance against brittle fracture during handling and shipping as demonstrated by tray and packing drop-till-fail test result using center pedestal support trays. 2017-11-15T02:57:20Z 2017-11-15T02:57:20Z 2007 http://dspace.uniten.edu.my:8080/jspui/handle/123456789/5292
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
url_provider http://dspace.uniten.edu.my/
description As the world is changing to Pb-free solder per EU ROHS Directive, the higher reflow temperature requirement for Pb-free solder has demanded better substrate metal trace to solder mask adhesion to prevent delamination problem. Hence, selective Ni/Au plating process becomes more appealing in the fabrication of substrates to support Pb-free Semiconductor BGA product packaging. However, the set back of selective plating substrate is weaker Pb-free solder joint that leads to higher brittle fracture rate induced by shocking/knocking activities during assembly, test and shipping. In this work, Tape BGA (TBGA) substrates with 3 different Ni thicknesses (range from 2 to 10um) were built and attached with Sn3.8Ag0.7Cu Pb-free spheres. Mechanical tests were performed on 2 different levels to examine the strength of the solder joint. On solder joint level, cold ball pull (CBP) and ball shear were used to evaluate the adhesion strength of individual solder joint at Time Zero, after 6 times multiple reflow, and after 168 hours of high temperature storage. The brittle fracture failure rate from this test is believed to have correlation to the missing ball rate in the field. On package level, the tray drop test and packing drop test were conducted to provide a close resemblance to real handling and shipping conditions. Cross-sectioning and SEM investigation were carried out to obtain information on the morphology of intermetallic layer as well as solder mask opening profile. Based on this study, it is determined that the thickness of the Ni needs to be over a certain value (∼5.5um for Tape BGA) to achieve optimum mechanical strength. By increasing the Ni thickness, the mechanical strength of the thicker Ni solder joint is expected to increase by at least 15% as shown in CBP result, with 3 to 4 times higher resistance against brittle fracture during handling and shipping as demonstrated by tray and packing drop-till-fail test result using center pedestal support trays.
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author Leng, E.P.
Ding, M.
Rayos, J.
Ahmad, I.
Jalar, A.
Qiang, C.C.
spellingShingle Leng, E.P.
Ding, M.
Rayos, J.
Ahmad, I.
Jalar, A.
Qiang, C.C.
A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
author_facet Leng, E.P.
Ding, M.
Rayos, J.
Ahmad, I.
Jalar, A.
Qiang, C.C.
author_sort Leng, E.P.
title A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
title_short A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
title_full A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
title_fullStr A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
title_full_unstemmed A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish
title_sort study of ni thickness effect on mechanical strength of pb-free bga spheres on selectively plated ni/au finish
publishDate 2017
url http://dspace.uniten.edu.my:8080/jspui/handle/123456789/5292
_version_ 1644493640474558464
score 13.211869

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