Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate

Friction stir welding (FSW) is the most important advancement in metal joining technology for joining high-strength aluminium alloys. The input process parameters, including tool rotational speed, travel speed, and axial load, must be optimized in order to increase the reliability and quality of the...

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Main Authors: Baharudin, B.A., Mustapha, M., Ismail, A., Zulkipli, F.N., Ayob, F., Ahmad, A.
Format: Article
Published: 2023
Online Access:http://scholars.utp.edu.my/id/eprint/37653/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85153069490&doi=10.1007%2f978-3-031-21959-7_10&partnerID=40&md5=c568ad0d45db960898f4532d0d332d4b
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spelling oai:scholars.utp.edu.my:376532023-10-17T03:08:52Z http://scholars.utp.edu.my/id/eprint/37653/ Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate Baharudin, B.A. Mustapha, M. Ismail, A. Zulkipli, F.N. Ayob, F. Ahmad, A. Friction stir welding (FSW) is the most important advancement in metal joining technology for joining high-strength aluminium alloys. The input process parameters, including tool rotational speed, travel speed, and axial load, must be optimized in order to increase the reliability and quality of the products made by the FSW process. To identify the optimum parameters, the Taguchi design of experiment (DOE) approach was utilized. Taguchiâ��s L9 orthogonal arrays were used to assess and determine the optimal condition, and the results were submitted to S/N analysis and analysis of variance (ANOVA) to identify the important welding factors impacting weld quality. The important parameters for each welding performance criterion, such as residual stress, were evaluated using ANOVA. The optimal parameters obtained are 450 rpm for the tool rotation speed, 350 mm/min for the travel speed, and 900 kg for the axial load. © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG. 2023 Article NonPeerReviewed Baharudin, B.A. and Mustapha, M. and Ismail, A. and Zulkipli, F.N. and Ayob, F. and Ahmad, A. (2023) Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate. Advanced Structured Materials, 165. pp. 143-151. https://www.scopus.com/inward/record.uri?eid=2-s2.0-85153069490&doi=10.1007%2f978-3-031-21959-7_10&partnerID=40&md5=c568ad0d45db960898f4532d0d332d4b 10.1007/978-3-031-21959-7₁₀ 10.1007/978-3-031-21959-7₁₀
institution Universiti Teknologi Petronas
building UTP Resource Centre
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Petronas
content_source UTP Institutional Repository
url_provider http://eprints.utp.edu.my/
description Friction stir welding (FSW) is the most important advancement in metal joining technology for joining high-strength aluminium alloys. The input process parameters, including tool rotational speed, travel speed, and axial load, must be optimized in order to increase the reliability and quality of the products made by the FSW process. To identify the optimum parameters, the Taguchi design of experiment (DOE) approach was utilized. Taguchi�s L9 orthogonal arrays were used to assess and determine the optimal condition, and the results were submitted to S/N analysis and analysis of variance (ANOVA) to identify the important welding factors impacting weld quality. The important parameters for each welding performance criterion, such as residual stress, were evaluated using ANOVA. The optimal parameters obtained are 450 rpm for the tool rotation speed, 350 mm/min for the travel speed, and 900 kg for the axial load. © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.
format Article
author Baharudin, B.A.
Mustapha, M.
Ismail, A.
Zulkipli, F.N.
Ayob, F.
Ahmad, A.
spellingShingle Baharudin, B.A.
Mustapha, M.
Ismail, A.
Zulkipli, F.N.
Ayob, F.
Ahmad, A.
Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
author_facet Baharudin, B.A.
Mustapha, M.
Ismail, A.
Zulkipli, F.N.
Ayob, F.
Ahmad, A.
author_sort Baharudin, B.A.
title Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
title_short Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
title_full Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
title_fullStr Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
title_full_unstemmed Residual Stress Optimization of Friction Stir Welding on an AA5052 Thin Plate
title_sort residual stress optimization of friction stir welding on an aa5052 thin plate
publishDate 2023
url http://scholars.utp.edu.my/id/eprint/37653/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85153069490&doi=10.1007%2f978-3-031-21959-7_10&partnerID=40&md5=c568ad0d45db960898f4532d0d332d4b
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