Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review

A system�s operational life cycle now includes an integrated health management and diagnostic strategy due to improvements in the current technology. It is evident that the life cycle may be used to identify abnormalities, analyze failures, and forecast future conditions based on current data. Dat...

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Main Authors: Aliyu, R., Mokhtar, A.A., Hussin, H.
Format: Article
Published: 2022
Online Access:http://scholars.utp.edu.my/id/eprint/33856/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85142502299&doi=10.3390%2fapp122211691&partnerID=40&md5=ee52c86a731636ebb43a1ad67a1f3582
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institution Universiti Teknologi Petronas
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continent Asia
country Malaysia
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description A system�s operational life cycle now includes an integrated health management and diagnostic strategy due to improvements in the current technology. It is evident that the life cycle may be used to identify abnormalities, analyze failures, and forecast future conditions based on current data. Data models can be trained using machine learning and statistical ideas, employing condition data and on-site feedback. Once data models are trained, the data-processing logic can be integrated into onboard controllers, allowing for real-time health evaluation and analysis. Interestingly, the oil and gas industries may encounter numerous obstacles and hurdles as a result of the integration, highlighting the need for creative solutions to the perplexing problem. The potential benefits in terms of challenges involving feature extraction and data classification, machine learning has received significant research attention recently. The application and utility in pump system health management should be investigated to explore the extend it can be used to increase overall system resilience or identify potential financial advantages for maintenance, repair, and overhaul activities. This is seen as an evolving research area, with a variety of application domains. This article present a critical analysis of machine learning�s most current advances in the field of artificial intelligence-based system health management, specifically in terms of pump applications in the oil and gas industries. To further understand its potential, various algorithms and related theories are examined. Based on the examined studies, machine learning shows potential for prognostics and defect diagnosis. There are, few drawbacks that is seen to be preventing its widespread adoption which prompt for further improvement. The article discussed possible solutions to the identified drawbacks and future opportunities presented. This study further elaborates on the commonly available commercial machine learning (ML) tools used for pump fault prognostics and diagnostics with an emphasis on the type of data utilized. Findings from the literature review shows that the neural network (NN) is the most prevalent algorithm employed in studies, followed by the Bayesian network (BN), support vector machine (SVM), and hybrid models. While the need for selecting appropriate training algorithms is seen to be significant. Interestingly, no specific method or algorithm exists for a given problem instead the solution relies on the type of data and the algorithm�s or method�s aptitude for resolving the provided errors. Among the various research studies on pump fault diagnosis and prognosis, the most frequently discussed problem is a bearing fault, with a percentage of 46, followed by cavitation. The studies rank seal damage as the third most prevalent flaw. Leakage and obstruction are the least studied defects in research. The main data types used in machine learning techniques for diagnosing pump faults are vibration and flow, which might not be sufficient to identify the condition of pumps and their characteristics. The various datasets have been derived from expert opinion, real-world observations, laboratory tests, and computer simulations. Field data have frequently been used to create experimental datasets and simulated data. In comparison to the algorithmic approach, the data approach has not received significant research attention. © 2022 by the authors.
format Article
author Aliyu, R.
Mokhtar, A.A.
Hussin, H.
spellingShingle Aliyu, R.
Mokhtar, A.A.
Hussin, H.
Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
author_facet Aliyu, R.
Mokhtar, A.A.
Hussin, H.
author_sort Aliyu, R.
title Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
title_short Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
title_full Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
title_fullStr Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
title_full_unstemmed Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
title_sort prognostic health management of pumps using artificial intelligence in the oil and gas sector: a review
publishDate 2022
url http://scholars.utp.edu.my/id/eprint/33856/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85142502299&doi=10.3390%2fapp122211691&partnerID=40&md5=ee52c86a731636ebb43a1ad67a1f3582
_version_ 1753790745512247296
spelling oai:scholars.utp.edu.my:338562022-12-14T04:06:00Z http://scholars.utp.edu.my/id/eprint/33856/ Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review Aliyu, R. Mokhtar, A.A. Hussin, H. A system�s operational life cycle now includes an integrated health management and diagnostic strategy due to improvements in the current technology. It is evident that the life cycle may be used to identify abnormalities, analyze failures, and forecast future conditions based on current data. Data models can be trained using machine learning and statistical ideas, employing condition data and on-site feedback. Once data models are trained, the data-processing logic can be integrated into onboard controllers, allowing for real-time health evaluation and analysis. Interestingly, the oil and gas industries may encounter numerous obstacles and hurdles as a result of the integration, highlighting the need for creative solutions to the perplexing problem. The potential benefits in terms of challenges involving feature extraction and data classification, machine learning has received significant research attention recently. The application and utility in pump system health management should be investigated to explore the extend it can be used to increase overall system resilience or identify potential financial advantages for maintenance, repair, and overhaul activities. This is seen as an evolving research area, with a variety of application domains. This article present a critical analysis of machine learning�s most current advances in the field of artificial intelligence-based system health management, specifically in terms of pump applications in the oil and gas industries. To further understand its potential, various algorithms and related theories are examined. Based on the examined studies, machine learning shows potential for prognostics and defect diagnosis. There are, few drawbacks that is seen to be preventing its widespread adoption which prompt for further improvement. The article discussed possible solutions to the identified drawbacks and future opportunities presented. This study further elaborates on the commonly available commercial machine learning (ML) tools used for pump fault prognostics and diagnostics with an emphasis on the type of data utilized. Findings from the literature review shows that the neural network (NN) is the most prevalent algorithm employed in studies, followed by the Bayesian network (BN), support vector machine (SVM), and hybrid models. While the need for selecting appropriate training algorithms is seen to be significant. Interestingly, no specific method or algorithm exists for a given problem instead the solution relies on the type of data and the algorithm�s or method�s aptitude for resolving the provided errors. Among the various research studies on pump fault diagnosis and prognosis, the most frequently discussed problem is a bearing fault, with a percentage of 46, followed by cavitation. The studies rank seal damage as the third most prevalent flaw. Leakage and obstruction are the least studied defects in research. The main data types used in machine learning techniques for diagnosing pump faults are vibration and flow, which might not be sufficient to identify the condition of pumps and their characteristics. The various datasets have been derived from expert opinion, real-world observations, laboratory tests, and computer simulations. Field data have frequently been used to create experimental datasets and simulated data. In comparison to the algorithmic approach, the data approach has not received significant research attention. © 2022 by the authors. 2022 Article NonPeerReviewed Aliyu, R. and Mokhtar, A.A. and Hussin, H. (2022) Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review. Applied Sciences (Switzerland), 12 (22). https://www.scopus.com/inward/record.uri?eid=2-s2.0-85142502299&doi=10.3390%2fapp122211691&partnerID=40&md5=ee52c86a731636ebb43a1ad67a1f3582 10.3390/app122211691 10.3390/app122211691 10.3390/app122211691
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