Enhancement of convective heat transfer to polymer manufacturing molds

Many complex and dimensionally stable plastic products are manufactured using processes such as blow molding, thermoforming, injection molding, and rotational molding due to various advantages offered by these techniques. However, in many cases, product cycle times—and hence productivity—are limited...

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Main Authors: Abdullah, Mohamad Zaki, Bickerton, Simon, Bhattacharyya, Debes
Format: Article
Published: 2005
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Online Access:http://eprints.utp.edu.my/4773/1/Enhancement_of_Convective_Heat_Transfer.pdf
http://eprints.utp.edu.my/4773/
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spelling my.utp.eprints.47732017-01-19T08:27:29Z Enhancement of convective heat transfer to polymer manufacturing molds Abdullah, Mohamad Zaki Bickerton, Simon Bhattacharyya, Debes TJ Mechanical engineering and machinery Many complex and dimensionally stable plastic products are manufactured using processes such as blow molding, thermoforming, injection molding, and rotational molding due to various advantages offered by these techniques. However, in many cases, product cycle times—and hence productivity—are limited by the time required to heat up and cool down the mold and the product. This is particularly true for rotational molding of thermoplastics. Due to the complex rotation of the mold, heating and cooling are most commonly achieved by convection to the external surfaces of the mold using air as the transfer medium. The objective of this work is to achieve substantial enhancement in convective heat transfer to mold exteriors and ultimately to reduce production cycle times. In this paper, the application of extended surfaces and roughened textures to molds is investigated. Extended surfaces have the potential to enhance heat transfer by increasing the surface area. Roughness elements are utilized in conjunction with turbulent flows, also producing significant increases in heat transfer rates. A steady state analysis using well-established techniques has been performed to estimate the heat transfer enhancement, and a series of simple experiments have been carried out. The predicted enhancements to heat transfer are substantial, and have been verified by the preliminary experimental results. 2005-01-01 Article PeerReviewed application/pdf http://eprints.utp.edu.my/4773/1/Enhancement_of_Convective_Heat_Transfer.pdf Abdullah, Mohamad Zaki and Bickerton, Simon and Bhattacharyya, Debes (2005) Enhancement of convective heat transfer to polymer manufacturing molds. Polymer Engineering and Science, 45 . pp. 114-124. http://eprints.utp.edu.my/4773/
institution Universiti Teknologi Petronas
building UTP Resource Centre
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Petronas
content_source UTP Institutional Repository
url_provider http://eprints.utp.edu.my/
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Abdullah, Mohamad Zaki
Bickerton, Simon
Bhattacharyya, Debes
Enhancement of convective heat transfer to polymer manufacturing molds
description Many complex and dimensionally stable plastic products are manufactured using processes such as blow molding, thermoforming, injection molding, and rotational molding due to various advantages offered by these techniques. However, in many cases, product cycle times—and hence productivity—are limited by the time required to heat up and cool down the mold and the product. This is particularly true for rotational molding of thermoplastics. Due to the complex rotation of the mold, heating and cooling are most commonly achieved by convection to the external surfaces of the mold using air as the transfer medium. The objective of this work is to achieve substantial enhancement in convective heat transfer to mold exteriors and ultimately to reduce production cycle times. In this paper, the application of extended surfaces and roughened textures to molds is investigated. Extended surfaces have the potential to enhance heat transfer by increasing the surface area. Roughness elements are utilized in conjunction with turbulent flows, also producing significant increases in heat transfer rates. A steady state analysis using well-established techniques has been performed to estimate the heat transfer enhancement, and a series of simple experiments have been carried out. The predicted enhancements to heat transfer are substantial, and have been verified by the preliminary experimental results.
format Article
author Abdullah, Mohamad Zaki
Bickerton, Simon
Bhattacharyya, Debes
author_facet Abdullah, Mohamad Zaki
Bickerton, Simon
Bhattacharyya, Debes
author_sort Abdullah, Mohamad Zaki
title Enhancement of convective heat transfer to polymer manufacturing molds
title_short Enhancement of convective heat transfer to polymer manufacturing molds
title_full Enhancement of convective heat transfer to polymer manufacturing molds
title_fullStr Enhancement of convective heat transfer to polymer manufacturing molds
title_full_unstemmed Enhancement of convective heat transfer to polymer manufacturing molds
title_sort enhancement of convective heat transfer to polymer manufacturing molds
publishDate 2005
url http://eprints.utp.edu.my/4773/1/Enhancement_of_Convective_Heat_Transfer.pdf
http://eprints.utp.edu.my/4773/
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score 13.211869