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OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS

Many factors need to be considered in producing micro gear by means of injection moulding process including material selection, part and mould design as well as processing parameters. Inappropriate combination of these factors can cause numerous production problems such as occurring of defects, long...

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Main Authors: Mehat, N.M., Zainuddin, M.A., Kamaruddin, S., Khan, Z.A.
Format: Article
Published: Penerbit Universiti Teknikal Malaysia Melaka 2020
Online Access:https://www.scopus.com/inward/record.uri?eid=2-s2.0-85097063293&partnerID=40&md5=13d906e090c329a5c0ee01077638c776
http://eprints.utp.edu.my/23335/
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spelling my.utp.eprints.233352021-08-19T07:24:18Z OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS Mehat, N.M. Zainuddin, M.A. Kamaruddin, S. Khan, Z.A. Many factors need to be considered in producing micro gear by means of injection moulding process including material selection, part and mould design as well as processing parameters. Inappropriate combination of these factors can cause numerous production problems such as occurring of defects, long lead time, much scrap and high production cost. Therefore, the aim of this study is to evaluate the effects of different material for micro gear, gate types, size of gear as well as processing parameters on the multi quality characteristics of the micro gear. The simulation was conducted by integration of Taguchi L27 orthogonal array and principal component analysis. The result of main effect analysis exhibited that the optimal combination of factors that resulted in minimum sink index, volumetric shrinkage and deflection was A3B3C2D3E1F1G1H1I3. Meanwhile, from the ANOVA, gate type was found out to be the most significant factor in minimizing the multi quality characteristic of the simulated micro gear. The findings of this study should be benefited to the gear industry particularly in improving the quality of micro gear where the use of micro gear in microsystem is accelerating nowadays. © 2020. All rights reserved. Penerbit Universiti Teknikal Malaysia Melaka 2020 Article NonPeerReviewed https://www.scopus.com/inward/record.uri?eid=2-s2.0-85097063293&partnerID=40&md5=13d906e090c329a5c0ee01077638c776 Mehat, N.M. and Zainuddin, M.A. and Kamaruddin, S. and Khan, Z.A. (2020) OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS. Journal of Advanced Manufacturing Technology, 14 (2). pp. 43-56. http://eprints.utp.edu.my/23335/
institution Universiti Teknologi Petronas
building UTP Resource Centre
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Petronas
content_source UTP Institutional Repository
url_provider http://eprints.utp.edu.my/
description Many factors need to be considered in producing micro gear by means of injection moulding process including material selection, part and mould design as well as processing parameters. Inappropriate combination of these factors can cause numerous production problems such as occurring of defects, long lead time, much scrap and high production cost. Therefore, the aim of this study is to evaluate the effects of different material for micro gear, gate types, size of gear as well as processing parameters on the multi quality characteristics of the micro gear. The simulation was conducted by integration of Taguchi L27 orthogonal array and principal component analysis. The result of main effect analysis exhibited that the optimal combination of factors that resulted in minimum sink index, volumetric shrinkage and deflection was A3B3C2D3E1F1G1H1I3. Meanwhile, from the ANOVA, gate type was found out to be the most significant factor in minimizing the multi quality characteristic of the simulated micro gear. The findings of this study should be benefited to the gear industry particularly in improving the quality of micro gear where the use of micro gear in microsystem is accelerating nowadays. © 2020. All rights reserved.
format Article
author Mehat, N.M.
Zainuddin, M.A.
Kamaruddin, S.
Khan, Z.A.
spellingShingle Mehat, N.M.
Zainuddin, M.A.
Kamaruddin, S.
Khan, Z.A.
OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
author_facet Mehat, N.M.
Zainuddin, M.A.
Kamaruddin, S.
Khan, Z.A.
author_sort Mehat, N.M.
title OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
title_short OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
title_full OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
title_fullStr OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
title_full_unstemmed OPTIMIZATION OF MULTI FACTORS FOR INJECTION-MOULDED MICRO GEAR VIA NUMERICAL SIMULATION INTEGRATED WITH THE TAGUCHI METHOD AND PRINCIPAL COMPONENT ANALYSIS
title_sort optimization of multi factors for injection-moulded micro gear via numerical simulation integrated with the taguchi method and principal component analysis
publisher Penerbit Universiti Teknikal Malaysia Melaka
publishDate 2020
url https://www.scopus.com/inward/record.uri?eid=2-s2.0-85097063293&partnerID=40&md5=13d906e090c329a5c0ee01077638c776
http://eprints.utp.edu.my/23335/
_version_ 1738656457434333184
score 13.211869

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