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Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study

Purpose: Opportunistic maintenance (OM) policy is a prospective maintenance approach that instigates for a more effective and optimized system. The purpose of this paper is to provide the steps and methods used in model development processes for the application of the OM policy. Design/methodology/a...

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Main Authors: Ab-Samat, H., Kamaruddin, S.
Format: Article
Published: Emerald Group Holdings Ltd. 2020
Online Access:https://www.scopus.com/inward/record.uri?eid=2-s2.0-85065441999&doi=10.1108%2fJQME-07-2018-0057&partnerID=40&md5=165c037ad5319f1f7e81ca3462d98c15
http://eprints.utp.edu.my/23178/
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spelling my.utp.eprints.231782021-08-19T06:09:57Z Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study Ab-Samat, H. Kamaruddin, S. Purpose: Opportunistic maintenance (OM) policy is a prospective maintenance approach that instigates for a more effective and optimized system. The purpose of this paper is to provide the steps and methods used in model development processes for the application of the OM policy. Design/methodology/approach: Dubbed as opportunistic principle toward optimal maintenance system (OPTOMS) for OM policy toward optimal maintenance system, the model is devised as a decision support system model and contains five phases. The motivation and focus of the model resolve around the need for a practical framework or model of maintenance policy for the application in an industry. In this paper, the OPTOMS model was verified and validated to ensure that the model is applicable in the industry and robust as a support system in decision making for the optimal maintenance system. Findings: From the verification steps conducted in a case study company, it was found that the developed model incorporated simple but practical tools like check sheet, failure mode and effect analysis (FMEA), control chart that has been commonly used in the industry. Practical implications: This paper provides the general explanations of the developed model and tools used for each phase in implementing OM to achieve an optimal maintenance system. Based on a case study conducted in a semiconductor company, the OPTOMS model can align and prepare the company in increasing machine reliability by reducing machine downtime. Originality/value: The novelty of this paper is based on the in-depth discussion of all phases and steps in the model that emphasize on how the model will become practical theories in conducting an OM policy in a company. The proposed methods and tools for data collection and analysis are practical and commonly used in the industry. The framework is designed for practical application in the industry. The users would be from the Maintenance and Production Department. © 2019, Emerald Publishing Limited. Emerald Group Holdings Ltd. 2020 Article NonPeerReviewed https://www.scopus.com/inward/record.uri?eid=2-s2.0-85065441999&doi=10.1108%2fJQME-07-2018-0057&partnerID=40&md5=165c037ad5319f1f7e81ca3462d98c15 Ab-Samat, H. and Kamaruddin, S. (2020) Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study. Journal of Quality in Maintenance Engineering, 26 (1). pp. 129-165. http://eprints.utp.edu.my/23178/
institution Universiti Teknologi Petronas
building UTP Resource Centre
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Petronas
content_source UTP Institutional Repository
url_provider http://eprints.utp.edu.my/
description Purpose: Opportunistic maintenance (OM) policy is a prospective maintenance approach that instigates for a more effective and optimized system. The purpose of this paper is to provide the steps and methods used in model development processes for the application of the OM policy. Design/methodology/approach: Dubbed as opportunistic principle toward optimal maintenance system (OPTOMS) for OM policy toward optimal maintenance system, the model is devised as a decision support system model and contains five phases. The motivation and focus of the model resolve around the need for a practical framework or model of maintenance policy for the application in an industry. In this paper, the OPTOMS model was verified and validated to ensure that the model is applicable in the industry and robust as a support system in decision making for the optimal maintenance system. Findings: From the verification steps conducted in a case study company, it was found that the developed model incorporated simple but practical tools like check sheet, failure mode and effect analysis (FMEA), control chart that has been commonly used in the industry. Practical implications: This paper provides the general explanations of the developed model and tools used for each phase in implementing OM to achieve an optimal maintenance system. Based on a case study conducted in a semiconductor company, the OPTOMS model can align and prepare the company in increasing machine reliability by reducing machine downtime. Originality/value: The novelty of this paper is based on the in-depth discussion of all phases and steps in the model that emphasize on how the model will become practical theories in conducting an OM policy in a company. The proposed methods and tools for data collection and analysis are practical and commonly used in the industry. The framework is designed for practical application in the industry. The users would be from the Maintenance and Production Department. © 2019, Emerald Publishing Limited.
format Article
author Ab-Samat, H.
Kamaruddin, S.
spellingShingle Ab-Samat, H.
Kamaruddin, S.
Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
author_facet Ab-Samat, H.
Kamaruddin, S.
author_sort Ab-Samat, H.
title Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
title_short Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
title_full Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
title_fullStr Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
title_full_unstemmed Development of opportunistic maintenance policy towards optimal maintenance system (OPTOMS) model: A case study
title_sort development of opportunistic maintenance policy towards optimal maintenance system (optoms) model: a case study
publisher Emerald Group Holdings Ltd.
publishDate 2020
url https://www.scopus.com/inward/record.uri?eid=2-s2.0-85065441999&doi=10.1108%2fJQME-07-2018-0057&partnerID=40&md5=165c037ad5319f1f7e81ca3462d98c15
http://eprints.utp.edu.my/23178/
_version_ 1738656435168870400
score 13.211869

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