Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio
Cold expansion of fastener/rivet holes is a common way to generate beneficial compressive residual stress around the fastener hole. In this study, cold expansion process was simulated by finite-element method in order to determine the residual stress field around two cold expanded holes by varying t...
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Institute of Physics Publishing
2017
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my.utp.eprints.199102018-04-22T13:16:38Z Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio Shariffudin, K.A. Karuppanan, S. Patil, S.S. Cold expansion of fastener/rivet holes is a common way to generate beneficial compressive residual stress around the fastener hole. In this study, cold expansion process was simulated by finite-element method in order to determine the residual stress field around two cold expanded holes by varying the plate thickness and expansion ratio of the hole. The model was developed in ANSYS and assigned to aluminium alloy 7475-T61 material model. The results showed that the residual stress become more compressive as the plate thickness is increased up to t/d = 2.6 and decreased for further level of thickness. In addition, the residual stress at the edge of the hole become more compressive as the expansion ratio is increased up to 4.5 and decreased for further level of expansion. This study also found that the residual stresses near the entrance and the exit face of the plate are less compressive than the residual stresses on the mid-thickness of the plate. © 2017 Published under licence by IOP Publishing Ltd. Institute of Physics Publishing 2017 Article PeerReviewed https://www.scopus.com/inward/record.uri?eid=2-s2.0-85035071883&doi=10.1088%2f1757-899X%2f257%2f1%2f012019&partnerID=40&md5=34dba33e91ddbf1126f153b1807db71d Shariffudin, K.A. and Karuppanan, S. and Patil, S.S. (2017) Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio. IOP Conference Series: Materials Science and Engineering, 257 (1). http://eprints.utp.edu.my/19910/ |
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Cold expansion of fastener/rivet holes is a common way to generate beneficial compressive residual stress around the fastener hole. In this study, cold expansion process was simulated by finite-element method in order to determine the residual stress field around two cold expanded holes by varying the plate thickness and expansion ratio of the hole. The model was developed in ANSYS and assigned to aluminium alloy 7475-T61 material model. The results showed that the residual stress become more compressive as the plate thickness is increased up to t/d = 2.6 and decreased for further level of thickness. In addition, the residual stress at the edge of the hole become more compressive as the expansion ratio is increased up to 4.5 and decreased for further level of expansion. This study also found that the residual stresses near the entrance and the exit face of the plate are less compressive than the residual stresses on the mid-thickness of the plate. © 2017 Published under licence by IOP Publishing Ltd. |
| format |
Article |
| author |
Shariffudin, K.A. Karuppanan, S. Patil, S.S. |
| spellingShingle |
Shariffudin, K.A. Karuppanan, S. Patil, S.S. Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| author_facet |
Shariffudin, K.A. Karuppanan, S. Patil, S.S. |
| author_sort |
Shariffudin, K.A. |
| title |
Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| title_short |
Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| title_full |
Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| title_fullStr |
Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| title_full_unstemmed |
Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| title_sort |
finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio |
| publisher |
Institute of Physics Publishing |
| publishDate |
2017 |
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https://www.scopus.com/inward/record.uri?eid=2-s2.0-85035071883&doi=10.1088%2f1757-899X%2f257%2f1%2f012019&partnerID=40&md5=34dba33e91ddbf1126f153b1807db71d http://eprints.utp.edu.my/19910/ |
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