Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray

In this study, nanostructured titania (TiO2; n-TO) and nanostructured alumina-titania (Al2O3-13 wt.%TiO2; n-ATO) coatings were successfully deposited on the 6061 aluminum alloy by applying the high-velocity oxy-fuel process. The n-TO coating showed limited pores or microcracks accompanied by both pa...

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Main Authors: Bakhsheshi Rad, Hamid Reza, Daroonparvar, Mohammadreza, Mat Yajid, Muhamad Azizi, Kumar, Pankaj, Razzaghi, Mahmood, Ismail, Ahmad Fauzi, Sharif, Safian, Berto, Filippo
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Published: Springer 2021
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Online Access:http://eprints.utm.my/id/eprint/95537/
http://dx.doi.org/10.1007/s11665-020-05333-4
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spelling my.utm.955372022-05-31T12:46:07Z http://eprints.utm.my/id/eprint/95537/ Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray Bakhsheshi Rad, Hamid Reza Daroonparvar, Mohammadreza Mat Yajid, Muhamad Azizi Kumar, Pankaj Razzaghi, Mahmood Ismail, Ahmad Fauzi Sharif, Safian Berto, Filippo TP Chemical technology In this study, nanostructured titania (TiO2; n-TO) and nanostructured alumina-titania (Al2O3-13 wt.%TiO2; n-ATO) coatings were successfully deposited on the 6061 aluminum alloy by applying the high-velocity oxy-fuel process. The n-TO coating showed limited pores or microcracks accompanied by both partially and fully melted areas within splats. The n-TO coating exhibited about 25% higher microhardness compared with the n-ATO coating. The agglomerated non-molten nanostructured TiO2 particles that are randomly dispersed and embedded within the n-TO coating microstructure act as arresters of cracks through either branching or blunting crack tips, resulting in about 17% higher bonding strength, as compared to the n-ATO coating with a looser microstructure. The n-TO coating demonstrated superior hardness, higher wear resistance, and smoother wear scar than the n-ATO and uncoated Al substrate. The electrochemical test indicated that the n-ATO coating had about a 50% higher corrosion rate than the n-TO coating because of its looser structure. The immersion test revealed that the n-ATO coating had been severely attacked by blistering and deep cracks corrosions, whereas limited attacks could be distinguished using the n-TO coating in the substrate interface. Based on the results, the n-TO coating can effectively protect the Al alloy substrate against 3.5 wt.% NaCl solution. Springer 2021 Article PeerReviewed Bakhsheshi Rad, Hamid Reza and Daroonparvar, Mohammadreza and Mat Yajid, Muhamad Azizi and Kumar, Pankaj and Razzaghi, Mahmood and Ismail, Ahmad Fauzi and Sharif, Safian and Berto, Filippo (2021) Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray. Journal of Materials Engineering and Performance, 30 (2). pp. 1356-1370. ISSN 1059-9495 http://dx.doi.org/10.1007/s11665-020-05333-4
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
topic TP Chemical technology
spellingShingle TP Chemical technology
Bakhsheshi Rad, Hamid Reza
Daroonparvar, Mohammadreza
Mat Yajid, Muhamad Azizi
Kumar, Pankaj
Razzaghi, Mahmood
Ismail, Ahmad Fauzi
Sharif, Safian
Berto, Filippo
Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
description In this study, nanostructured titania (TiO2; n-TO) and nanostructured alumina-titania (Al2O3-13 wt.%TiO2; n-ATO) coatings were successfully deposited on the 6061 aluminum alloy by applying the high-velocity oxy-fuel process. The n-TO coating showed limited pores or microcracks accompanied by both partially and fully melted areas within splats. The n-TO coating exhibited about 25% higher microhardness compared with the n-ATO coating. The agglomerated non-molten nanostructured TiO2 particles that are randomly dispersed and embedded within the n-TO coating microstructure act as arresters of cracks through either branching or blunting crack tips, resulting in about 17% higher bonding strength, as compared to the n-ATO coating with a looser microstructure. The n-TO coating demonstrated superior hardness, higher wear resistance, and smoother wear scar than the n-ATO and uncoated Al substrate. The electrochemical test indicated that the n-ATO coating had about a 50% higher corrosion rate than the n-TO coating because of its looser structure. The immersion test revealed that the n-ATO coating had been severely attacked by blistering and deep cracks corrosions, whereas limited attacks could be distinguished using the n-TO coating in the substrate interface. Based on the results, the n-TO coating can effectively protect the Al alloy substrate against 3.5 wt.% NaCl solution.
format Article
author Bakhsheshi Rad, Hamid Reza
Daroonparvar, Mohammadreza
Mat Yajid, Muhamad Azizi
Kumar, Pankaj
Razzaghi, Mahmood
Ismail, Ahmad Fauzi
Sharif, Safian
Berto, Filippo
author_facet Bakhsheshi Rad, Hamid Reza
Daroonparvar, Mohammadreza
Mat Yajid, Muhamad Azizi
Kumar, Pankaj
Razzaghi, Mahmood
Ismail, Ahmad Fauzi
Sharif, Safian
Berto, Filippo
author_sort Bakhsheshi Rad, Hamid Reza
title Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
title_short Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
title_full Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
title_fullStr Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
title_full_unstemmed Characterization and corrosion behavior evaluation of nanostructured TiO2 and Al2O3-13 wt.%TiO2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
title_sort characterization and corrosion behavior evaluation of nanostructured tio2 and al2o3-13 wt.%tio2 coatings on aluminum alloy prepared via high-velocity oxy-fuel spray
publisher Springer
publishDate 2021
url http://eprints.utm.my/id/eprint/95537/
http://dx.doi.org/10.1007/s11665-020-05333-4
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