Cover Image

Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry

Instrumentation & Control Systems have gone through various revolutions in the oil and gas industry. The start of the industry was based on pneumatic controllers, operating with instrument air or instrument gas at 0.2 to 1.0 barg and the Instrument Protective System (IPS) was relay based. This s...

Full description

Saved in:
Bibliographic Details
Main Authors: Ming, N. K., Philip, N. A., Sahlan, S.
Format: Article
Language:English
Published: Penerbit UTHM 2019
Subjects:
TK Electrical engineering. Electronics Nuclear engineering
Online Access:http://eprints.utm.my/id/eprint/91744/1/NguKieMing2019_ProactiveandPredictiveMaintenance.pdf
http://eprints.utm.my/id/eprint/91744/
http://www.dx.doi.org/10.30880/ijie.2019.11.04.013
Tags: Add Tag
No Tags, Be the first to tag this record!
id my.utm.91744
record_format eprints
spelling my.utm.917442021-07-28T08:42:26Z http://eprints.utm.my/id/eprint/91744/ Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry Ming, N. K. Philip, N. A. Sahlan, S. TK Electrical engineering. Electronics Nuclear engineering Instrumentation & Control Systems have gone through various revolutions in the oil and gas industry. The start of the industry was based on pneumatic controllers, operating with instrument air or instrument gas at 0.2 to 1.0 barg and the Instrument Protective System (IPS) was relay based. This system provided almost zero information or data that can be used to predict failure and had a higher unrevealed failure. The next phase of instrumentation was migration into the electronics era. This allowed for the migration from a pneumatic system to the application of electronics field device operation on 4-20mA connected to Distributed Control System (DCS) and IPS. Further development of 4-20mA communication protocol allowed for the development of digital superimpose communication called Highway Addressable Remote Transducer (HART). The data that is transmitted in HART protocol provides sufficient data and information to predict the health and functionality of the instrumentation. Changes in the maintenance philosophy from reactive maintenances to proactive or predictive maintenances, resulted in reduced downtime by scheduling maintenance to optimize the working window. This work process allows for greater productivity of assets, both human and capital. Dashboards are developed and utilised to alert fault detection and loss of redundancy, whereby data is relayed from DCS and IPS to a web-based system. Available tools being developed in the industry and application of IoT within the industry allows for real-time field device health monitoring and an engine to predict deviations. The strength and weakness of the various proactive or predictive maintenance strategies are compared and summarized, including scope for future research and application in the industry. Penerbit UTHM 2019 Article PeerReviewed application/pdf en http://eprints.utm.my/id/eprint/91744/1/NguKieMing2019_ProactiveandPredictiveMaintenance.pdf Ming, N. K. and Philip, N. A. and Sahlan, S. (2019) Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry. International Journal of Integrated Engineering, 11 (4). ISSN 2229-838X http://www.dx.doi.org/10.30880/ijie.2019.11.04.013 DOI: 10.30880/ijie.2019.11.04.013
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
language English
topic TK Electrical engineering. Electronics Nuclear engineering
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Ming, N. K.
Philip, N. A.
Sahlan, S.
Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
description Instrumentation & Control Systems have gone through various revolutions in the oil and gas industry. The start of the industry was based on pneumatic controllers, operating with instrument air or instrument gas at 0.2 to 1.0 barg and the Instrument Protective System (IPS) was relay based. This system provided almost zero information or data that can be used to predict failure and had a higher unrevealed failure. The next phase of instrumentation was migration into the electronics era. This allowed for the migration from a pneumatic system to the application of electronics field device operation on 4-20mA connected to Distributed Control System (DCS) and IPS. Further development of 4-20mA communication protocol allowed for the development of digital superimpose communication called Highway Addressable Remote Transducer (HART). The data that is transmitted in HART protocol provides sufficient data and information to predict the health and functionality of the instrumentation. Changes in the maintenance philosophy from reactive maintenances to proactive or predictive maintenances, resulted in reduced downtime by scheduling maintenance to optimize the working window. This work process allows for greater productivity of assets, both human and capital. Dashboards are developed and utilised to alert fault detection and loss of redundancy, whereby data is relayed from DCS and IPS to a web-based system. Available tools being developed in the industry and application of IoT within the industry allows for real-time field device health monitoring and an engine to predict deviations. The strength and weakness of the various proactive or predictive maintenance strategies are compared and summarized, including scope for future research and application in the industry.
format Article
author Ming, N. K.
Philip, N. A.
Sahlan, S.
author_facet Ming, N. K.
Philip, N. A.
Sahlan, S.
author_sort Ming, N. K.
title Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
title_short Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
title_full Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
title_fullStr Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
title_full_unstemmed Proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
title_sort proactive and predictive maintenance strategies and application for instrumentation & control in oil & gas industry
publisher Penerbit UTHM
publishDate 2019
url http://eprints.utm.my/id/eprint/91744/1/NguKieMing2019_ProactiveandPredictiveMaintenance.pdf
http://eprints.utm.my/id/eprint/91744/
http://www.dx.doi.org/10.30880/ijie.2019.11.04.013
_version_ 1706956988116631552
score 13.211869

Similar Items