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Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions

This paper describes a newly-developed damage-based fatigue life model for the long-Term reliability assessment of drawn steel wires and wire ropes. The methodology is based on the computed local stress field in the critical trellis contact zone of a stranded wire rope by FE simulations and the esti...

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Main Authors: Salleh, S., Abdullah, M. A., Abdulhamid, M. F., Tamin, M. N.
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2017
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://eprints.utm.my/id/eprint/76496/1/MNTamin2017_MethodologyforReliabilityAssessmentofSteel.pdf
http://eprints.utm.my/id/eprint/76496/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85032193119&doi=10.15282%2fjmes.11.1.2017.8.0229&partnerID=40&md5=ad55c71939d4d6dc28c13cbce9498650
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spelling my.utm.764962018-04-30T13:27:53Z http://eprints.utm.my/id/eprint/76496/ Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions Salleh, S. Abdullah, M. A. Abdulhamid, M. F. Tamin, M. N. TJ Mechanical engineering and machinery This paper describes a newly-developed damage-based fatigue life model for the long-Term reliability assessment of drawn steel wires and wire ropes. The methodology is based on the computed local stress field in the critical trellis contact zone of a stranded wire rope by FE simulations and the estimated fretting damage of the drawn wire material. A case study using a single strand (1x7) steel wire rope with 5.43 mm-dia. drawn wires is employed to demonstrate the damage-based fatigue life prediction procedures. Under applied tensile loading with peak stress corresponding to 50%MBL (ΔP = 145 kN, R = 0.1), the von Mises stress cycles in-phase and with an identical stress ratio to the applied axial load. The damage initiation life at the trellis contact along the core wire is No = 673 cycles with an additional 589 load cycles to reach the first separation of the material point. The threshold load cycle for the fretting fatigue damage is predicted to be 12.3%MBL. An improved data set of the damage model parameters of the drawn steel wires is indispensable in achieving an accurate and validated life prediction model. Universiti Malaysia Pahang 2017 Article PeerReviewed application/pdf en http://eprints.utm.my/id/eprint/76496/1/MNTamin2017_MethodologyforReliabilityAssessmentofSteel.pdf Salleh, S. and Abdullah, M. A. and Abdulhamid, M. F. and Tamin, M. N. (2017) Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions. Journal of Mechanical Engineering and Sciences, 11 (1). pp. 2488-2502. ISSN 2289-4659 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85032193119&doi=10.15282%2fjmes.11.1.2017.8.0229&partnerID=40&md5=ad55c71939d4d6dc28c13cbce9498650 DOI:10.15282/jmes.11.1.2017.8.0229
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Salleh, S.
Abdullah, M. A.
Abdulhamid, M. F.
Tamin, M. N.
Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
description This paper describes a newly-developed damage-based fatigue life model for the long-Term reliability assessment of drawn steel wires and wire ropes. The methodology is based on the computed local stress field in the critical trellis contact zone of a stranded wire rope by FE simulations and the estimated fretting damage of the drawn wire material. A case study using a single strand (1x7) steel wire rope with 5.43 mm-dia. drawn wires is employed to demonstrate the damage-based fatigue life prediction procedures. Under applied tensile loading with peak stress corresponding to 50%MBL (ΔP = 145 kN, R = 0.1), the von Mises stress cycles in-phase and with an identical stress ratio to the applied axial load. The damage initiation life at the trellis contact along the core wire is No = 673 cycles with an additional 589 load cycles to reach the first separation of the material point. The threshold load cycle for the fretting fatigue damage is predicted to be 12.3%MBL. An improved data set of the damage model parameters of the drawn steel wires is indispensable in achieving an accurate and validated life prediction model.
format Article
author Salleh, S.
Abdullah, M. A.
Abdulhamid, M. F.
Tamin, M. N.
author_facet Salleh, S.
Abdullah, M. A.
Abdulhamid, M. F.
Tamin, M. N.
author_sort Salleh, S.
title Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
title_short Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
title_full Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
title_fullStr Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
title_full_unstemmed Methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
title_sort methodology for reliability assessment of steel wire ropes under fretting fatigue conditions
publisher Universiti Malaysia Pahang
publishDate 2017
url http://eprints.utm.my/id/eprint/76496/1/MNTamin2017_MethodologyforReliabilityAssessmentofSteel.pdf
http://eprints.utm.my/id/eprint/76496/
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85032193119&doi=10.15282%2fjmes.11.1.2017.8.0229&partnerID=40&md5=ad55c71939d4d6dc28c13cbce9498650
_version_ 1643657326567096320
score 13.244745

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