Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy

The paper presents the result of investigation on aluminum-silicon (LM6) alloy cast using pressurized lost foam casting process. The study investigated the effect of pressure and sand size on porosity of the casting produced. Air pressure of 1, 2, 3 and 4 bars was applied on the solidifying alloy po...

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Main Authors: Niakan, A., Idris, M. H., Ourdjini, A., Karimian, M.
Format: Conference or Workshop Item
Published: 2013
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Online Access:http://eprints.utm.my/id/eprint/51006/
http://dx.doi.org/10.4028/www.scientific.net/AMR.628.150
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spelling my.utm.510062017-08-15T01:49:21Z http://eprints.utm.my/id/eprint/51006/ Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy Niakan, A. Idris, M. H. Ourdjini, A. Karimian, M. TJ Mechanical engineering and machinery The paper presents the result of investigation on aluminum-silicon (LM6) alloy cast using pressurized lost foam casting process. The study investigated the effect of pressure and sand size on porosity of the casting produced. Air pressure of 1, 2, 3 and 4 bars was applied on the solidifying alloy poured in mould of sand sizes 16-30, 40-60, 60-100 (AFS). The porosities of casting were measured using optical microscope which was equipped with image analyzer. For porosity of castings, all surfaces of solidified castings were captured by digital camera for better observation. The results show that applying pressure during solidification of the LM6 alloy has significant influence on casting porosity of the alloy. By increasing the applied pressure, the porosity percentage based on gas porosity decreased when pressure was applied. Consequently, the removal rate of gas porosity improved by increasing the sand size to finer size 60-100 (AFS), so there is less gas porosity in samples. Besides, rising air pressure lead to fulfilling of molten which improves the casting porosity. 2013 Conference or Workshop Item PeerReviewed Niakan, A. and Idris, M. H. and Ourdjini, A. and Karimian, M. (2013) Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy. In: Advanced Materials Research. http://dx.doi.org/10.4028/www.scientific.net/AMR.628.150
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Niakan, A.
Idris, M. H.
Ourdjini, A.
Karimian, M.
Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
description The paper presents the result of investigation on aluminum-silicon (LM6) alloy cast using pressurized lost foam casting process. The study investigated the effect of pressure and sand size on porosity of the casting produced. Air pressure of 1, 2, 3 and 4 bars was applied on the solidifying alloy poured in mould of sand sizes 16-30, 40-60, 60-100 (AFS). The porosities of casting were measured using optical microscope which was equipped with image analyzer. For porosity of castings, all surfaces of solidified castings were captured by digital camera for better observation. The results show that applying pressure during solidification of the LM6 alloy has significant influence on casting porosity of the alloy. By increasing the applied pressure, the porosity percentage based on gas porosity decreased when pressure was applied. Consequently, the removal rate of gas porosity improved by increasing the sand size to finer size 60-100 (AFS), so there is less gas porosity in samples. Besides, rising air pressure lead to fulfilling of molten which improves the casting porosity.
format Conference or Workshop Item
author Niakan, A.
Idris, M. H.
Ourdjini, A.
Karimian, M.
author_facet Niakan, A.
Idris, M. H.
Ourdjini, A.
Karimian, M.
author_sort Niakan, A.
title Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
title_short Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
title_full Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
title_fullStr Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
title_full_unstemmed Effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
title_sort effect of applying air pressure on gas porosity in lost foam casting of al-si alloy
publishDate 2013
url http://eprints.utm.my/id/eprint/51006/
http://dx.doi.org/10.4028/www.scientific.net/AMR.628.150
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score 13.211869