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Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study

In the context of Industry 4.0, manufacturing metrology is crucial for inspecting and measuring machines. The Internet of Things (IoT) technology enables seamless communication between advanced industrial devices through local and cloud computing servers. This study investigates the use of the MQTT...

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Main Authors:	Saif, Yazid, Yusof, Yusri, M. Rus, Anika Zafiah, Ghaleb, Atef M., Mejjaouli, Sobhi, Al-Alimi, Sami, Didane, Djamal Hissein, Latif, Kamran, Abdul Kadir, Aini Zuhra, Alshalabi, Hamood, Sadeq, Safwan
Format:	Article
Language:	English
Published:	Public Library of Science 2023
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://eprints.utm.my/106413/1/AiniZuhraAbdul2023_ImplementingCircularityMeasurementsinIndustry.pdf http://eprints.utm.my/106413/ http://dx.doi.org/10.1371/journal.pone.0292814
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id	my.utm.106413
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spelling	my.utm.1064132024-06-29T07:22:23Z http://eprints.utm.my/106413/ Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study Saif, Yazid Yusof, Yusri M. Rus, Anika Zafiah Ghaleb, Atef M. Mejjaouli, Sobhi Al-Alimi, Sami Didane, Djamal Hissein Latif, Kamran Abdul Kadir, Aini Zuhra Alshalabi, Hamood Sadeq, Safwan TJ Mechanical engineering and machinery In the context of Industry 4.0, manufacturing metrology is crucial for inspecting and measuring machines. The Internet of Things (IoT) technology enables seamless communication between advanced industrial devices through local and cloud computing servers. This study investigates the use of the MQTT protocol to enhance the performance of circularity measurement data transmission between cloud servers and round-hole data sources through Open CV. Accurate inspection of circular characteristics, particularly roundness errors, is vital for lubricant distribution, assemblies, and rotational force innovation. Circularity measurement techniques employ algorithms like the minimal zone circle tolerance algorithm. Vision inspection systems, utilizing image processing techniques, can promptly and accurately detect quality concerns by analyzing the model’s surface through circular dimension analysis. This involves sending the model’s image to a computer, which employs techniques such as Hough Transform, Edge Detection, and Contour Analysis to identify circular features and extract relevant parameters. This method is utilized in the camera industry and component assembly. To assess the performance, a comparative experiment was conducted between the non-contact-based 3SMVI system and the contact-based CMM system widely used in various industries for roundness evaluation. The CMM technique is known for its high precision but is time-consuming. Experimental results indicated a variation of 5 to 9.6 micrometers between the two methods. It is suggested that using a high-resolution camera and appropriate lighting conditions can further enhance result precision. Public Library of Science 2023-10 Article PeerReviewed application/pdf en http://eprints.utm.my/106413/1/AiniZuhraAbdul2023_ImplementingCircularityMeasurementsinIndustry.pdf Saif, Yazid and Yusof, Yusri and M. Rus, Anika Zafiah and Ghaleb, Atef M. and Mejjaouli, Sobhi and Al-Alimi, Sami and Didane, Djamal Hissein and Latif, Kamran and Abdul Kadir, Aini Zuhra and Alshalabi, Hamood and Sadeq, Safwan (2023) Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study. PLoS ONE, 18 (10). pp. 1-25. ISSN 1932-6203 http://dx.doi.org/10.1371/journal.pone.0292814 DOI:10.1371/journal.pone.0292814
institution	Universiti Teknologi Malaysia
building	UTM Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	Universiti Teknologi Malaysia
content_source	UTM Institutional Repository
url_provider	http://eprints.utm.my/
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Saif, Yazid Yusof, Yusri M. Rus, Anika Zafiah Ghaleb, Atef M. Mejjaouli, Sobhi Al-Alimi, Sami Didane, Djamal Hissein Latif, Kamran Abdul Kadir, Aini Zuhra Alshalabi, Hamood Sadeq, Safwan Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
description	In the context of Industry 4.0, manufacturing metrology is crucial for inspecting and measuring machines. The Internet of Things (IoT) technology enables seamless communication between advanced industrial devices through local and cloud computing servers. This study investigates the use of the MQTT protocol to enhance the performance of circularity measurement data transmission between cloud servers and round-hole data sources through Open CV. Accurate inspection of circular characteristics, particularly roundness errors, is vital for lubricant distribution, assemblies, and rotational force innovation. Circularity measurement techniques employ algorithms like the minimal zone circle tolerance algorithm. Vision inspection systems, utilizing image processing techniques, can promptly and accurately detect quality concerns by analyzing the model’s surface through circular dimension analysis. This involves sending the model’s image to a computer, which employs techniques such as Hough Transform, Edge Detection, and Contour Analysis to identify circular features and extract relevant parameters. This method is utilized in the camera industry and component assembly. To assess the performance, a comparative experiment was conducted between the non-contact-based 3SMVI system and the contact-based CMM system widely used in various industries for roundness evaluation. The CMM technique is known for its high precision but is time-consuming. Experimental results indicated a variation of 5 to 9.6 micrometers between the two methods. It is suggested that using a high-resolution camera and appropriate lighting conditions can further enhance result precision.
format	Article
author	Saif, Yazid Yusof, Yusri M. Rus, Anika Zafiah Ghaleb, Atef M. Mejjaouli, Sobhi Al-Alimi, Sami Didane, Djamal Hissein Latif, Kamran Abdul Kadir, Aini Zuhra Alshalabi, Hamood Sadeq, Safwan
author_facet	Saif, Yazid Yusof, Yusri M. Rus, Anika Zafiah Ghaleb, Atef M. Mejjaouli, Sobhi Al-Alimi, Sami Didane, Djamal Hissein Latif, Kamran Abdul Kadir, Aini Zuhra Alshalabi, Hamood Sadeq, Safwan
author_sort	Saif, Yazid
title	Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
title_short	Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
title_full	Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
title_fullStr	Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
title_full_unstemmed	Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study
title_sort	implementing circularity measurements in industry 4.0-based manufacturing metrology using mqtt protocol and open cv: a case study
publisher	Public Library of Science
publishDate	2023
url	http://eprints.utm.my/106413/1/AiniZuhraAbdul2023_ImplementingCircularityMeasurementsinIndustry.pdf http://eprints.utm.my/106413/ http://dx.doi.org/10.1371/journal.pone.0292814
_version_	1803335003866660864
score	13.211869

Implementing circularity measurements in industry 4.0-based manufacturing metrology using MQTT protocol and Open CV: A case study

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