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Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants

Increasing demand for manufactured goods in industries such as automobiles, electronics, construction, and aerospace has motivated researchers to develop sustainable manufacturing processes. Most metal-forming lubricants are not eco-friendly; they may cause substantial chemical emissions and constit...

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Main Authors: Yahaya, Aiman, Samion, Syahrullail, Abidin, Ummikalsom, Abdul Hamid, Mohd. Kameil
Format: Article
Language:English
Published: MDPI 2023
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://eprints.utm.my/105249/1/AimanYahaya2023_DifferentBehaviorsofFrictioninOpenandClosed.pdf
http://eprints.utm.my/105249/
http://dx.doi.org/10.3390/lubricants11030114
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spelling my.utm.1052492024-04-17T06:22:41Z http://eprints.utm.my/105249/ Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants Yahaya, Aiman Samion, Syahrullail Abidin, Ummikalsom Abdul Hamid, Mohd. Kameil TJ Mechanical engineering and machinery Increasing demand for manufactured goods in industries such as automobiles, electronics, construction, and aerospace has motivated researchers to develop sustainable manufacturing processes. Most metal-forming lubricants are not eco-friendly; they may cause substantial chemical emissions and constitute a community threat. Bio-oil lubricants are seen as possible replacements for mineral oil-based lubricants. Computational modelling of the forging process uses the finite element method to accelerate and improve design. This research intends to act as a case study and demonstrate how friction behaves differently in open-closed forging tests of different palm oil derivatives. The relationship between the different types of friction was studied using a cold forging test in conjunction with the development of a Coulomb–Tresca friction model. From the results, it can be shown that the friction behavior for the closed forging test (CFT) and the ring compression test (RCT) differs; the CFT exhibits a diversified friction adaptation, while the RCT exhibits a single friction adaptation. From both tests, palm stearin (PS) shows the lowest friction behavior where at RCT the friction is estimated at m = 0.10/μ = 0.05 and the CFT has a varied friction and the average friction is estimated at m = 0.352/μ = 0.1626. On the other hand, commercial metal-forming oil (CMFO) shows the highest lubrication sample in friction, where the value of friction is similar to the no lubricant sample (NA-O), which is (m = 0.45/μ = 0.1875) on the RCT test and (m = 0.424/μ = 0.1681) on the CFT test. MDPI 2023-03 Article PeerReviewed application/pdf en http://eprints.utm.my/105249/1/AimanYahaya2023_DifferentBehaviorsofFrictioninOpenandClosed.pdf Yahaya, Aiman and Samion, Syahrullail and Abidin, Ummikalsom and Abdul Hamid, Mohd. Kameil (2023) Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants. Lubricants, 11 (3). pp. 1-19. ISSN 2075-4442 http://dx.doi.org/10.3390/lubricants11030114
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Yahaya, Aiman
Samion, Syahrullail
Abidin, Ummikalsom
Abdul Hamid, Mohd. Kameil
Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
description Increasing demand for manufactured goods in industries such as automobiles, electronics, construction, and aerospace has motivated researchers to develop sustainable manufacturing processes. Most metal-forming lubricants are not eco-friendly; they may cause substantial chemical emissions and constitute a community threat. Bio-oil lubricants are seen as possible replacements for mineral oil-based lubricants. Computational modelling of the forging process uses the finite element method to accelerate and improve design. This research intends to act as a case study and demonstrate how friction behaves differently in open-closed forging tests of different palm oil derivatives. The relationship between the different types of friction was studied using a cold forging test in conjunction with the development of a Coulomb–Tresca friction model. From the results, it can be shown that the friction behavior for the closed forging test (CFT) and the ring compression test (RCT) differs; the CFT exhibits a diversified friction adaptation, while the RCT exhibits a single friction adaptation. From both tests, palm stearin (PS) shows the lowest friction behavior where at RCT the friction is estimated at m = 0.10/μ = 0.05 and the CFT has a varied friction and the average friction is estimated at m = 0.352/μ = 0.1626. On the other hand, commercial metal-forming oil (CMFO) shows the highest lubrication sample in friction, where the value of friction is similar to the no lubricant sample (NA-O), which is (m = 0.45/μ = 0.1875) on the RCT test and (m = 0.424/μ = 0.1681) on the CFT test.
format Article
author Yahaya, Aiman
Samion, Syahrullail
Abidin, Ummikalsom
Abdul Hamid, Mohd. Kameil
author_facet Yahaya, Aiman
Samion, Syahrullail
Abidin, Ummikalsom
Abdul Hamid, Mohd. Kameil
author_sort Yahaya, Aiman
title Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
title_short Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
title_full Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
title_fullStr Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
title_full_unstemmed Different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
title_sort different behaviors of friction in open and closed forging test utilizing palm oil-based lubricants
publisher MDPI
publishDate 2023
url http://eprints.utm.my/105249/1/AimanYahaya2023_DifferentBehaviorsofFrictioninOpenandClosed.pdf
http://eprints.utm.my/105249/
http://dx.doi.org/10.3390/lubricants11030114
_version_ 1797905981224517632
score 13.211869

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