On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics

Fused deposition modeling (FDM) printing of commercial and reinforced filaments is a proven and well-explored method for the enhancement of mechanical properties. However, little has hitherto been reported on the multi-material components, fused or laminated together into a single specimen by using...

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Main Authors: Kumar, S., Singh, I., Koloor, S. S. R., Kumar, D., Yahya, Mohd. Yazid
Format: Article
Language:English
Published: MDPI 2022
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Online Access:http://eprints.utm.my/103851/1/MohdYazidYahya2022_OnLaminatedObjectManufacturedFDMPrinted.pdf
http://eprints.utm.my/103851/
http://dx.doi.org/10.3390/polym14194066
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spelling my.utm.1038512023-12-01T02:12:32Z http://eprints.utm.my/103851/ On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics Kumar, S. Singh, I. Koloor, S. S. R. Kumar, D. Yahya, Mohd. Yazid TJ Mechanical engineering and machinery Fused deposition modeling (FDM) printing of commercial and reinforced filaments is a proven and well-explored method for the enhancement of mechanical properties. However, little has hitherto been reported on the multi-material components, fused or laminated together into a single specimen by using the laminated object manufacturing (LOM) technique for sustainable/renewable polymers. TPU is one such durable and flexible, sustainable material exhibiting renewable and biocompatible properties that have been explored very less often in combination with the ABS polymer matrix in a single specimen, such as the LOM specimen. The current research work presents the LOM manufacturing of 3D-printed flexural specimens of two different, widely used polymers available viz. ABS and TPU and tested as per ASTM D790 standards. The specimens were made and laminated in three layers. They were grouped into two categories, namely ABS: TPU: ABS (ATA) and TPU: ABS: TPU (TAT), which are functionally graded, sandwiched structures of polymeric material. The investigation of the flexural properties, microscopic imaging, and porosity characteristics of the specimens was made for the above categories. The results of the study suggest that ATA-based samples held larger flexural strength than TAT laminated manufactured samples. A significant improvement in the peak elongation and break elongation of the samples was achieved and has shown a 187% increase in the break elongation. Similarly, for the TAT-based specimen, flexural strength was improved significantly from approximately 6.8 MPa to 13 MPa, which represents a nearly 92% increase in the flexural strength. The morphological testing using Tool Maker’s microscopic analysis and porosity analysis has supported the observed trends of mechanical behavior of ATA and TAT samples. MDPI 2022-10 Article PeerReviewed application/pdf en http://eprints.utm.my/103851/1/MohdYazidYahya2022_OnLaminatedObjectManufacturedFDMPrinted.pdf Kumar, S. and Singh, I. and Koloor, S. S. R. and Kumar, D. and Yahya, Mohd. Yazid (2022) On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics. Polymers, 14 (19). pp. 1-19. ISSN 2073-4360 http://dx.doi.org/10.3390/polym14194066 DOI:10.3390/polym14194066
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Kumar, S.
Singh, I.
Koloor, S. S. R.
Kumar, D.
Yahya, Mohd. Yazid
On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
description Fused deposition modeling (FDM) printing of commercial and reinforced filaments is a proven and well-explored method for the enhancement of mechanical properties. However, little has hitherto been reported on the multi-material components, fused or laminated together into a single specimen by using the laminated object manufacturing (LOM) technique for sustainable/renewable polymers. TPU is one such durable and flexible, sustainable material exhibiting renewable and biocompatible properties that have been explored very less often in combination with the ABS polymer matrix in a single specimen, such as the LOM specimen. The current research work presents the LOM manufacturing of 3D-printed flexural specimens of two different, widely used polymers available viz. ABS and TPU and tested as per ASTM D790 standards. The specimens were made and laminated in three layers. They were grouped into two categories, namely ABS: TPU: ABS (ATA) and TPU: ABS: TPU (TAT), which are functionally graded, sandwiched structures of polymeric material. The investigation of the flexural properties, microscopic imaging, and porosity characteristics of the specimens was made for the above categories. The results of the study suggest that ATA-based samples held larger flexural strength than TAT laminated manufactured samples. A significant improvement in the peak elongation and break elongation of the samples was achieved and has shown a 187% increase in the break elongation. Similarly, for the TAT-based specimen, flexural strength was improved significantly from approximately 6.8 MPa to 13 MPa, which represents a nearly 92% increase in the flexural strength. The morphological testing using Tool Maker’s microscopic analysis and porosity analysis has supported the observed trends of mechanical behavior of ATA and TAT samples.
format Article
author Kumar, S.
Singh, I.
Koloor, S. S. R.
Kumar, D.
Yahya, Mohd. Yazid
author_facet Kumar, S.
Singh, I.
Koloor, S. S. R.
Kumar, D.
Yahya, Mohd. Yazid
author_sort Kumar, S.
title On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
title_short On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
title_full On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
title_fullStr On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
title_full_unstemmed On laminated object manufactured FDM-Printed ABS/TPU multimaterial specimens: an insight into mechanical and morphological characteristics
title_sort on laminated object manufactured fdm-printed abs/tpu multimaterial specimens: an insight into mechanical and morphological characteristics
publisher MDPI
publishDate 2022
url http://eprints.utm.my/103851/1/MohdYazidYahya2022_OnLaminatedObjectManufacturedFDMPrinted.pdf
http://eprints.utm.my/103851/
http://dx.doi.org/10.3390/polym14194066
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score 13.211869