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Calibration algorithm of Cam Flat-Faced Follower mechanism

In motion control industry, the motion accuracy is one of the main concerns and as the system is more accurate, it will be more expensive and complex. In terms of micrometer, the situation is more complex because most of the manufacturing technologies right now cannot achieve this accuracy and there...

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Main Authors: Abouelmagd, Omar Khaled, Mohd. Faudzi, Ahmad Athif
Format: Book Section
Published: Springer Science and Business Media Deutschland GmbH 2022
Subjects:
TK Electrical engineering. Electronics Nuclear engineering
Online Access:http://eprints.utm.my/id/eprint/101660/
http://dx.doi.org/10.1007/978-3-030-97672-9_21
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spelling my.utm.1016602023-07-03T03:42:40Z http://eprints.utm.my/id/eprint/101660/ Calibration algorithm of Cam Flat-Faced Follower mechanism Abouelmagd, Omar Khaled Mohd. Faudzi, Ahmad Athif TK Electrical engineering. Electronics Nuclear engineering In motion control industry, the motion accuracy is one of the main concerns and as the system is more accurate, it will be more expensive and complex. In terms of micrometer, the situation is more complex because most of the manufacturing technologies right now cannot achieve this accuracy and there will be always a dimension tolerance. In this paper, a new calibration method is used to calibrate a Cam Disk with Flat-Faced Follower mechanism to convert rotary motion to linear motion with a low cost and high accuracy approach. The motion system to be calibrated is using stepper motor attached with a cam disk follower mechanism with one digital homing sensor to detect the home angle. Then another linear distance sensor is added for calibration that will be used only once the mechanism is installed for calibration then it can be removed so the mechanism can completely work with high accuracy with the homing sensor only. The system accuracy depends on the accuracy of the homing sensor and the calibration sensor. The calculations to calibrate the mechanism and calculate the mechanism accuracy is using a homing sensor with calibration sensor both with 1 um accuracy. The result is a motion control with an accuracy of less than 5 um with only homing sensor. This method is important to solve the manufacturing tolerance problem and to be able to move accurately without real-time feedbacks with complex and expensive system. Springer Science and Business Media Deutschland GmbH 2022 Book Section PeerReviewed Abouelmagd, Omar Khaled and Mohd. Faudzi, Ahmad Athif (2022) Calibration algorithm of Cam Flat-Faced Follower mechanism. In: Robot Intelligence Technology and Applications 6 Results from the 9th International Conference on Robot Intelligence Technology and Applications. Lecture Notes in Networks and Systems, 429 (NA). Springer Science and Business Media Deutschland GmbH, Cham, Switzerland, pp. 236-246. ISBN 978-303097671-2 http://dx.doi.org/10.1007/978-3-030-97672-9_21 DOI:10.1007/978-3-030-97672-9_21
institution Universiti Teknologi Malaysia
building UTM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Malaysia
content_source UTM Institutional Repository
url_provider http://eprints.utm.my/
topic TK Electrical engineering. Electronics Nuclear engineering
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Abouelmagd, Omar Khaled
Mohd. Faudzi, Ahmad Athif
Calibration algorithm of Cam Flat-Faced Follower mechanism
description In motion control industry, the motion accuracy is one of the main concerns and as the system is more accurate, it will be more expensive and complex. In terms of micrometer, the situation is more complex because most of the manufacturing technologies right now cannot achieve this accuracy and there will be always a dimension tolerance. In this paper, a new calibration method is used to calibrate a Cam Disk with Flat-Faced Follower mechanism to convert rotary motion to linear motion with a low cost and high accuracy approach. The motion system to be calibrated is using stepper motor attached with a cam disk follower mechanism with one digital homing sensor to detect the home angle. Then another linear distance sensor is added for calibration that will be used only once the mechanism is installed for calibration then it can be removed so the mechanism can completely work with high accuracy with the homing sensor only. The system accuracy depends on the accuracy of the homing sensor and the calibration sensor. The calculations to calibrate the mechanism and calculate the mechanism accuracy is using a homing sensor with calibration sensor both with 1 um accuracy. The result is a motion control with an accuracy of less than 5 um with only homing sensor. This method is important to solve the manufacturing tolerance problem and to be able to move accurately without real-time feedbacks with complex and expensive system.
format Book Section
author Abouelmagd, Omar Khaled
Mohd. Faudzi, Ahmad Athif
author_facet Abouelmagd, Omar Khaled
Mohd. Faudzi, Ahmad Athif
author_sort Abouelmagd, Omar Khaled
title Calibration algorithm of Cam Flat-Faced Follower mechanism
title_short Calibration algorithm of Cam Flat-Faced Follower mechanism
title_full Calibration algorithm of Cam Flat-Faced Follower mechanism
title_fullStr Calibration algorithm of Cam Flat-Faced Follower mechanism
title_full_unstemmed Calibration algorithm of Cam Flat-Faced Follower mechanism
title_sort calibration algorithm of cam flat-faced follower mechanism
publisher Springer Science and Business Media Deutschland GmbH
publishDate 2022
url http://eprints.utm.my/id/eprint/101660/
http://dx.doi.org/10.1007/978-3-030-97672-9_21
_version_ 1770551076938842112
score 13.223943

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