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Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part

The machining quality plays a pivotal role in determining the service life of components. In this context, the primary focus of the experimental investigation is centered on the impact of cutting conditions during edge trimming of carbon fiber reinforced plastics (CFRP) material. The ultimate object...

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Main Authors:	Sundi @ Suandi, Syahrul Azwan, Abdul Hakim, Izzat Afandi, Mahadi, Mohd Farid, Nazar Shah, Noramin, Raja Abdullah, Raja Izamshah, Othman, Intan Sharhida, Kasim, Mohd Shahir, Noordin, Mohd Nor Hafizi
Format:	Article
Language:	English
Published:	Universiti Putra Malaysia Press 2024
Online Access:	http://eprints.utem.edu.my/id/eprint/28349/2/09%20JST%28S%29-0644-2024.pdf http://eprints.utem.edu.my/id/eprint/28349/ http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf
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spelling	my.utem.eprints.283492025-02-05T10:47:39Z http://eprints.utem.edu.my/id/eprint/28349/ Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part Sundi @ Suandi, Syahrul Azwan Abdul Hakim, Izzat Afandi Mahadi, Mohd Farid Nazar Shah, Noramin Raja Abdullah, Raja Izamshah Othman, Intan Sharhida Kasim, Mohd Shahir Noordin, Mohd Nor Hafizi The machining quality plays a pivotal role in determining the service life of components. In this context, the primary focus of the experimental investigation is centered on the impact of cutting conditions during edge trimming of carbon fiber reinforced plastics (CFRP) material. The ultimate objective of this experiment is to pinpoint the most effective machining parameters, specifically the cutting speed, Vᶜ and the feed per tooth, fᶻ, to minimize damages during the edge trimming process using actual aerostructural sample components composed of CFRP material. Furthermore, the study took into account the issue of tool wear on cutting tools. The Design of Experiment (DoE) technique, specifically the Taguchi L₉ orthogonal arrays method, was used to conduct this research. It was shown that the feed per tooth, fᶻ, and the cutting speed, Vᶜ, had the biggest effects on the trimmed surface quality as the longitudinal surface roughness increased. It was demonstrated that the fracture of the pyramidal tooltips in router-type tools happened more frequently at higher cutting speeds, Vᶜ. The optimal machining parameters for minimizing damages during CFRP edge trimming were the combination of the feed per tooth, fᶻ at 0.05 mm and cutting speed, Vᶜ at 50 m/min. The most significant element influencing the tool’s wear was the cutting speed, Vᶜ. Universiti Putra Malaysia Press 2024-06 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/28349/2/09%20JST%28S%29-0644-2024.pdf Sundi @ Suandi, Syahrul Azwan and Abdul Hakim, Izzat Afandi and Mahadi, Mohd Farid and Nazar Shah, Noramin and Raja Abdullah, Raja Izamshah and Othman, Intan Sharhida and Kasim, Mohd Shahir and Noordin, Mohd Nor Hafizi (2024) Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part. Pertanika Journal of Science and Technology, 32 (S2). pp. 135-149. ISSN 0128-7680 http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf
institution	Universiti Teknikal Malaysia Melaka
building	UTEM Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	Universiti Teknikal Malaysia Melaka
content_source	UTEM Institutional Repository
url_provider	http://eprints.utem.edu.my/
language	English
description	The machining quality plays a pivotal role in determining the service life of components. In this context, the primary focus of the experimental investigation is centered on the impact of cutting conditions during edge trimming of carbon fiber reinforced plastics (CFRP) material. The ultimate objective of this experiment is to pinpoint the most effective machining parameters, specifically the cutting speed, Vᶜ and the feed per tooth, fᶻ, to minimize damages during the edge trimming process using actual aerostructural sample components composed of CFRP material. Furthermore, the study took into account the issue of tool wear on cutting tools. The Design of Experiment (DoE) technique, specifically the Taguchi L₉ orthogonal arrays method, was used to conduct this research. It was shown that the feed per tooth, fᶻ, and the cutting speed, Vᶜ, had the biggest effects on the trimmed surface quality as the longitudinal surface roughness increased. It was demonstrated that the fracture of the pyramidal tooltips in router-type tools happened more frequently at higher cutting speeds, Vᶜ. The optimal machining parameters for minimizing damages during CFRP edge trimming were the combination of the feed per tooth, fᶻ at 0.05 mm and cutting speed, Vᶜ at 50 m/min. The most significant element influencing the tool’s wear was the cutting speed, Vᶜ.
format	Article
author	Sundi @ Suandi, Syahrul Azwan Abdul Hakim, Izzat Afandi Mahadi, Mohd Farid Nazar Shah, Noramin Raja Abdullah, Raja Izamshah Othman, Intan Sharhida Kasim, Mohd Shahir Noordin, Mohd Nor Hafizi
spellingShingle	Sundi @ Suandi, Syahrul Azwan Abdul Hakim, Izzat Afandi Mahadi, Mohd Farid Nazar Shah, Noramin Raja Abdullah, Raja Izamshah Othman, Intan Sharhida Kasim, Mohd Shahir Noordin, Mohd Nor Hafizi Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
author_facet	Sundi @ Suandi, Syahrul Azwan Abdul Hakim, Izzat Afandi Mahadi, Mohd Farid Nazar Shah, Noramin Raja Abdullah, Raja Izamshah Othman, Intan Sharhida Kasim, Mohd Shahir Noordin, Mohd Nor Hafizi
author_sort	Sundi @ Suandi, Syahrul Azwan
title	Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
title_short	Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
title_full	Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
title_fullStr	Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
title_full_unstemmed	Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part
title_sort	effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of cfrp : aerostructural part
publisher	Universiti Putra Malaysia Press
publishDate	2024
url	http://eprints.utem.edu.my/id/eprint/28349/2/09%20JST%28S%29-0644-2024.pdf http://eprints.utem.edu.my/id/eprint/28349/ http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf http://www.pertanika.upm.edu.my/resources/files/Pertanika%20PAPERS/JST%20Vol.%2032%20(S2)%202024/09%20JST(S)-0644-2024.pdf
_version_	1823541843735871488
score	13.244413

Effect of cutting speed and feed per tooth on the trimmed surface roughness and tool wear during milling of CFRP : Aerostructural part

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