Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing

The thermal and rheological properties of bio-composite filament materials are crucial characteristics in the development of a bio-composite Fused Deposition Modeling (FDM) filament since the printing mechanism of FDM strongly depends on the heating and extrusion process. The effect of chemical trea...

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Main Authors: Mohammad Taha, Mastura, Norrrahim, Mohd Nor Faiz, Mohd Nasir, Mohd Hakim, Razali, Nadlene, Ahmad Ilyas, Rushdan, Knight, Victor Feizal
Format: Article
Language:English
Published: MDPI 2022
Online Access:http://eprints.utem.edu.my/id/eprint/26467/2/MATERIALS-15-08082-V2.PDF
http://eprints.utem.edu.my/id/eprint/26467/
https://www.mdpi.com/1996-1944/15/22/8082
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spelling my.utem.eprints.264672023-03-29T10:41:12Z http://eprints.utem.edu.my/id/eprint/26467/ Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing Mohammad Taha, Mastura Norrrahim, Mohd Nor Faiz Mohd Nasir, Mohd Hakim Razali, Nadlene Ahmad Ilyas, Rushdan Knight, Victor Feizal The thermal and rheological properties of bio-composite filament materials are crucial characteristics in the development of a bio-composite Fused Deposition Modeling (FDM) filament since the printing mechanism of FDM strongly depends on the heating and extrusion process. The effect of chemical treatment on the thermal and rheological properties was investigated to develop composite filaments for FDM using natural fibres such as sugar palm fibre (SPF). SPF underwent alkaline and silane treatment processes before being reinforced with PLA for improving adhesion and removing impurities. Thermogravimetric Analysis (TGA), Differential Scanning Calorimetric (DSC), and Melt Flow Index (MFI) analyses were conducted to identify the differences in thermal properties. Meanwhile, a rheological test was conducted to investigate the shear stress and its viscosity. The TGA test shows that the SPF/PLA composite treated with NaOH and silane showed good thermal stability at 789.5 °C with 0.4% final residue. The DSC results indicate that the melting temperature of all samples is slightly the same at 155 °C (in the range of 1 °C), showing that the treatment does not interfere with the melting temperature of the SPF/PLA composite. Thus, the untreated SPF/PLA composite showed the highest degradation temperature, which was 383.2 °C. The SPF/PLA composite treated with NaOH and silane demonstrated the highest melt flow index of 17.6 g/min. In conclusion, these findings offer a reference point for determining the filament extrusion and printability of SPF/PLA composite filaments. MDPI 2022-11 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/26467/2/MATERIALS-15-08082-V2.PDF Mohammad Taha, Mastura and Norrrahim, Mohd Nor Faiz and Mohd Nasir, Mohd Hakim and Razali, Nadlene and Ahmad Ilyas, Rushdan and Knight, Victor Feizal (2022) Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing. Materials, 15 (22). pp. 1-15. ISSN 1996-1944 https://www.mdpi.com/1996-1944/15/22/8082 10.3390/ma15228082
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
description The thermal and rheological properties of bio-composite filament materials are crucial characteristics in the development of a bio-composite Fused Deposition Modeling (FDM) filament since the printing mechanism of FDM strongly depends on the heating and extrusion process. The effect of chemical treatment on the thermal and rheological properties was investigated to develop composite filaments for FDM using natural fibres such as sugar palm fibre (SPF). SPF underwent alkaline and silane treatment processes before being reinforced with PLA for improving adhesion and removing impurities. Thermogravimetric Analysis (TGA), Differential Scanning Calorimetric (DSC), and Melt Flow Index (MFI) analyses were conducted to identify the differences in thermal properties. Meanwhile, a rheological test was conducted to investigate the shear stress and its viscosity. The TGA test shows that the SPF/PLA composite treated with NaOH and silane showed good thermal stability at 789.5 °C with 0.4% final residue. The DSC results indicate that the melting temperature of all samples is slightly the same at 155 °C (in the range of 1 °C), showing that the treatment does not interfere with the melting temperature of the SPF/PLA composite. Thus, the untreated SPF/PLA composite showed the highest degradation temperature, which was 383.2 °C. The SPF/PLA composite treated with NaOH and silane demonstrated the highest melt flow index of 17.6 g/min. In conclusion, these findings offer a reference point for determining the filament extrusion and printability of SPF/PLA composite filaments.
format Article
author Mohammad Taha, Mastura
Norrrahim, Mohd Nor Faiz
Mohd Nasir, Mohd Hakim
Razali, Nadlene
Ahmad Ilyas, Rushdan
Knight, Victor Feizal
spellingShingle Mohammad Taha, Mastura
Norrrahim, Mohd Nor Faiz
Mohd Nasir, Mohd Hakim
Razali, Nadlene
Ahmad Ilyas, Rushdan
Knight, Victor Feizal
Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
author_facet Mohammad Taha, Mastura
Norrrahim, Mohd Nor Faiz
Mohd Nasir, Mohd Hakim
Razali, Nadlene
Ahmad Ilyas, Rushdan
Knight, Victor Feizal
author_sort Mohammad Taha, Mastura
title Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
title_short Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
title_full Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
title_fullStr Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
title_full_unstemmed Effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the PLA composites filament for FDM 3D printing
title_sort effect of chemical treatment of sugar palm fibre on rheological and thermal properties of the pla composites filament for fdm 3d printing
publisher MDPI
publishDate 2022
url http://eprints.utem.edu.my/id/eprint/26467/2/MATERIALS-15-08082-V2.PDF
http://eprints.utem.edu.my/id/eprint/26467/
https://www.mdpi.com/1996-1944/15/22/8082
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score 13.211869