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Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100

Understanding process response through measuring process signal provides onsite information in the area of process monitoring, which saves time and costs. The type of signals depends upon the type of process, equipment and machines used through sensors attached on the equipment used in the process....

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Main Authors: Sued, Mohammad Kamil, Zainal Abidin, Muhammad Zaimi, Mohd Nasir, Siti Noor Najihah
Format: Article
Language:English
Published: Penerbit Universiti Malaysia Pahang 2021
Online Access:http://eprints.utem.edu.my/id/eprint/25819/2/21387.PDF
http://eprints.utem.edu.my/id/eprint/25819/
https://journal.ump.edu.my/ijame/article/view/4150/1136
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spelling my.utem.eprints.258192022-04-13T09:51:50Z http://eprints.utem.edu.my/id/eprint/25819/ Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100 Sued, Mohammad Kamil Zainal Abidin, Muhammad Zaimi Mohd Nasir, Siti Noor Najihah Understanding process response through measuring process signal provides onsite information in the area of process monitoring, which saves time and costs. The type of signals depends upon the type of process, equipment and machines used through sensors attached on the equipment used in the process. This is an important method for detecting changes in the process that reflect the condition or quality of the weld. The benefits of this method, however, has not been well performed for Bobbin friction welding. This process is different from conventional friction welding due to the different process set-up in term of tooling and parameters, hence the need to evaluate the signal response. Consequently, signal measuring for welding plate AA1100 was carried out. Tool rotation ranged from 750 rpm to 950 rpm with a fixed travel rate of 130 mm/min on a CNC milling machine and a fixed spacing tool. During the joining process, welding temperature, current consumption and welding force were measured. The resulting data were then plotted on the X-Y axis chart and mapped using the welded plate identifying the welding phase. From the welding force and current measurement, it is found that high force and current is detected at the tool entry phase and exit. As the tool moves towards the end of the plate, the temperature increased. The highest current and strength are measured when the spindle speed is at the lowest, while the highest temperature is at the fastest spindle speed In weld phase a current of © The Authors 2021. Penerbit Universiti Malaysia Pahang 2021 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/25819/2/21387.PDF Sued, Mohammad Kamil and Zainal Abidin, Muhammad Zaimi and Mohd Nasir, Siti Noor Najihah (2021) Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100. International Journal of Automotive and Mechanical Engineering, 18 (1). pp. 8434-8441. ISSN 2180-1606 https://journal.ump.edu.my/ijame/article/view/4150/1136 10.15282/ijame.18.1.2021.03.0638
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
description Understanding process response through measuring process signal provides onsite information in the area of process monitoring, which saves time and costs. The type of signals depends upon the type of process, equipment and machines used through sensors attached on the equipment used in the process. This is an important method for detecting changes in the process that reflect the condition or quality of the weld. The benefits of this method, however, has not been well performed for Bobbin friction welding. This process is different from conventional friction welding due to the different process set-up in term of tooling and parameters, hence the need to evaluate the signal response. Consequently, signal measuring for welding plate AA1100 was carried out. Tool rotation ranged from 750 rpm to 950 rpm with a fixed travel rate of 130 mm/min on a CNC milling machine and a fixed spacing tool. During the joining process, welding temperature, current consumption and welding force were measured. The resulting data were then plotted on the X-Y axis chart and mapped using the welded plate identifying the welding phase. From the welding force and current measurement, it is found that high force and current is detected at the tool entry phase and exit. As the tool moves towards the end of the plate, the temperature increased. The highest current and strength are measured when the spindle speed is at the lowest, while the highest temperature is at the fastest spindle speed In weld phase a current of © The Authors 2021.
format Article
author Sued, Mohammad Kamil
Zainal Abidin, Muhammad Zaimi
Mohd Nasir, Siti Noor Najihah
spellingShingle Sued, Mohammad Kamil
Zainal Abidin, Muhammad Zaimi
Mohd Nasir, Siti Noor Najihah
Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
author_facet Sued, Mohammad Kamil
Zainal Abidin, Muhammad Zaimi
Mohd Nasir, Siti Noor Najihah
author_sort Sued, Mohammad Kamil
title Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
title_short Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
title_full Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
title_fullStr Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
title_full_unstemmed Evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded AA1100
title_sort evaluation of current, force and temperature signals on welding formation of bobbin friction stir welded aa1100
publisher Penerbit Universiti Malaysia Pahang
publishDate 2021
url http://eprints.utem.edu.my/id/eprint/25819/2/21387.PDF
http://eprints.utem.edu.my/id/eprint/25819/
https://journal.ump.edu.my/ijame/article/view/4150/1136
_version_ 1731229666700689408
score 13.211869

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