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Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)

Al/SiC Metal Matrix Composite (MMC) have now become one of the prominent materials in composite materials especially in automotive industry. It has gained tremendous demand due to their tailored properties such as lightweight, high strength and wear resistant. However, these materials are classified...

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Main Authors: Raja Abdullah, Raja Izamshah, Kasim, Mohd Shahir, Rosman, Muhammad Rafiq, Lamat, Arshad, Salleh, Mohd Shukor, Liew, Pay Jun, Abdul Aziz, Mohd Sanusi, Abdullah, R.S.A.
Format: Article
Language:English
Published: Penerbit UniMAP 2021
Online Access:http://eprints.utem.edu.my/id/eprint/25812/2/RAJA%20-%20VOL%2014%20SI%20AUG2021%20343-352.PDF
http://eprints.utem.edu.my/id/eprint/25812/
https://ijneam.unimap.edu.my/images/PDF/IJNeaM%20Special%20Issue%202021%20(1)/Vol%2014%20SI%20Aug2021%20343-352.pdf
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spelling my.utem.eprints.258122022-04-11T12:09:16Z http://eprints.utem.edu.my/id/eprint/25812/ Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC) Raja Abdullah, Raja Izamshah Kasim, Mohd Shahir Rosman, Muhammad Rafiq Lamat, Arshad Salleh, Mohd Shukor Liew, Pay Jun Abdul Aziz, Mohd Sanusi Abdullah, R.S.A. Al/SiC Metal Matrix Composite (MMC) have now become one of the prominent materials in composite materials especially in automotive industry. It has gained tremendous demand due to their tailored properties such as lightweight, high strength and wear resistant. However, these materials are classified as poor machinability material due to the presence of the hard-abrasive reinforcement particles within the matrix. Moreover, the lack of commercialization of a specific cutting tool for machining MMC materials is the source of several inherent problems such as rough machined surface and high cutting temperature. Furthermore, most of the researches on machining MMC are merely focus only on the effect of cutting parameters. Addressing to this matter, the development of new cutter design specifically for machining MMC are necessitate. Therefore, the aim of this paper is to study the combined effect between cutter geometrical features (helix angles, rake angles, clearance angles, number of flutes) and cutting parameter (cutting speed, feed rate and depth of cut) towards the machining performances namely surface roughness, cutting force and material removal rate. From the conducted experimental work, it was found that all of the considered factors has significant effect on the machining performances. As a conclusion, the obtained relationship between the responses with the cutter geometrical features and machining parameters can be used for the development of new cutter design specifically for machining Al/SiC MMC material. Penerbit UniMAP 2021-08 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/25812/2/RAJA%20-%20VOL%2014%20SI%20AUG2021%20343-352.PDF Raja Abdullah, Raja Izamshah and Kasim, Mohd Shahir and Rosman, Muhammad Rafiq and Lamat, Arshad and Salleh, Mohd Shukor and Liew, Pay Jun and Abdul Aziz, Mohd Sanusi and Abdullah, R.S.A. (2021) Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC). International Journal of Nanoelectronics and Materials, 14 (SI). pp. 343-352. ISSN 1985-5761 https://ijneam.unimap.edu.my/images/PDF/IJNeaM%20Special%20Issue%202021%20(1)/Vol%2014%20SI%20Aug2021%20343-352.pdf
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
description Al/SiC Metal Matrix Composite (MMC) have now become one of the prominent materials in composite materials especially in automotive industry. It has gained tremendous demand due to their tailored properties such as lightweight, high strength and wear resistant. However, these materials are classified as poor machinability material due to the presence of the hard-abrasive reinforcement particles within the matrix. Moreover, the lack of commercialization of a specific cutting tool for machining MMC materials is the source of several inherent problems such as rough machined surface and high cutting temperature. Furthermore, most of the researches on machining MMC are merely focus only on the effect of cutting parameters. Addressing to this matter, the development of new cutter design specifically for machining MMC are necessitate. Therefore, the aim of this paper is to study the combined effect between cutter geometrical features (helix angles, rake angles, clearance angles, number of flutes) and cutting parameter (cutting speed, feed rate and depth of cut) towards the machining performances namely surface roughness, cutting force and material removal rate. From the conducted experimental work, it was found that all of the considered factors has significant effect on the machining performances. As a conclusion, the obtained relationship between the responses with the cutter geometrical features and machining parameters can be used for the development of new cutter design specifically for machining Al/SiC MMC material.
format Article
author Raja Abdullah, Raja Izamshah
Kasim, Mohd Shahir
Rosman, Muhammad Rafiq
Lamat, Arshad
Salleh, Mohd Shukor
Liew, Pay Jun
Abdul Aziz, Mohd Sanusi
Abdullah, R.S.A.
spellingShingle Raja Abdullah, Raja Izamshah
Kasim, Mohd Shahir
Rosman, Muhammad Rafiq
Lamat, Arshad
Salleh, Mohd Shukor
Liew, Pay Jun
Abdul Aziz, Mohd Sanusi
Abdullah, R.S.A.
Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
author_facet Raja Abdullah, Raja Izamshah
Kasim, Mohd Shahir
Rosman, Muhammad Rafiq
Lamat, Arshad
Salleh, Mohd Shukor
Liew, Pay Jun
Abdul Aziz, Mohd Sanusi
Abdullah, R.S.A.
author_sort Raja Abdullah, Raja Izamshah
title Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
title_short Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
title_full Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
title_fullStr Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
title_full_unstemmed Effects of cutter geometry and cutting parameters on machining Al/SiC Metal Matrix Composites (MMC)
title_sort effects of cutter geometry and cutting parameters on machining al/sic metal matrix composites (mmc)
publisher Penerbit UniMAP
publishDate 2021
url http://eprints.utem.edu.my/id/eprint/25812/2/RAJA%20-%20VOL%2014%20SI%20AUG2021%20343-352.PDF
http://eprints.utem.edu.my/id/eprint/25812/
https://ijneam.unimap.edu.my/images/PDF/IJNeaM%20Special%20Issue%202021%20(1)/Vol%2014%20SI%20Aug2021%20343-352.pdf
_version_ 1731229665798914048
score 13.211869

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