Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies

Many lubrication strategies have been applied in cutting processes. The main purpose is to reduce heat generated and to lower friction on the cutting tool thus improving the surface quality of the workpiece. However, the quality of indoor air has become a major health and safety issue. This study ex...

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Main Authors: Kasim, Mohd Shahir, Raja Abdullah, Raja Izamshah, Husshini, Nur Husnina Najeah, Mohammad Shah All Hafiz, Mohd Shahrim, W. Mohamad, W Noor Fatihah, Ghani, Jaharah Abdul, Haron, Che Hassan
Format: Article
Language:English
Published: Tamkang University Press 2021
Online Access:http://eprints.utem.edu.my/id/eprint/25673/2/PARTICULATE%20MATTER%20%E2%80%93%20MONITORING%20DURING%20END%20MILLING%20UNDER%20DIFFERENT.PDF
http://eprints.utem.edu.my/id/eprint/25673/
http://jase.tku.edu.tw/articles/jase-202112-24-6-0010.pdf
https://doi.org/10.6180/jase.202112_24(6).0010
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spelling my.utem.eprints.256732022-03-14T11:52:46Z http://eprints.utem.edu.my/id/eprint/25673/ Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies Kasim, Mohd Shahir Raja Abdullah, Raja Izamshah Husshini, Nur Husnina Najeah Mohammad Shah All Hafiz, Mohd Shahrim W. Mohamad, W Noor Fatihah Ghani, Jaharah Abdul Haron, Che Hassan Many lubrication strategies have been applied in cutting processes. The main purpose is to reduce heat generated and to lower friction on the cutting tool thus improving the surface quality of the workpiece. However, the quality of indoor air has become a major health and safety issue. This study explains the effects of cooling, lubrication strategies and cutting parameters on particulate matter emission. The experiments involved the use of TiCN CVD coated carbide with varying cutting speeds (Vc), feed rates (fz), and cooling-lubrication strategies (dry, chilled air, chilled MQL, MQL, flood-coolant and pulsating lubrication) for both Aluminium alloy 6061 and Inconel 718. Design of experiment and analysis of variance (ANOVA) were used to examine the effects of the input parameters on the PM2.5 value. Based on ANOVA, it was found that the chilled MQL and MQL exhibited high PM2.5 readings, while the other coolant strategies yielded results which were within an acceptable exposure limit. Tamkang University Press 2021-03 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/25673/2/PARTICULATE%20MATTER%20%E2%80%93%20MONITORING%20DURING%20END%20MILLING%20UNDER%20DIFFERENT.PDF Kasim, Mohd Shahir and Raja Abdullah, Raja Izamshah and Husshini, Nur Husnina Najeah and Mohammad Shah All Hafiz, Mohd Shahrim and W. Mohamad, W Noor Fatihah and Ghani, Jaharah Abdul and Haron, Che Hassan (2021) Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies. Journal of Applied Science and Engineering, 24 (6). pp. 891-900. ISSN 2708-9967 http://jase.tku.edu.tw/articles/jase-202112-24-6-0010.pdf https://doi.org/10.6180/jase.202112_24(6).0010
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
description Many lubrication strategies have been applied in cutting processes. The main purpose is to reduce heat generated and to lower friction on the cutting tool thus improving the surface quality of the workpiece. However, the quality of indoor air has become a major health and safety issue. This study explains the effects of cooling, lubrication strategies and cutting parameters on particulate matter emission. The experiments involved the use of TiCN CVD coated carbide with varying cutting speeds (Vc), feed rates (fz), and cooling-lubrication strategies (dry, chilled air, chilled MQL, MQL, flood-coolant and pulsating lubrication) for both Aluminium alloy 6061 and Inconel 718. Design of experiment and analysis of variance (ANOVA) were used to examine the effects of the input parameters on the PM2.5 value. Based on ANOVA, it was found that the chilled MQL and MQL exhibited high PM2.5 readings, while the other coolant strategies yielded results which were within an acceptable exposure limit.
format Article
author Kasim, Mohd Shahir
Raja Abdullah, Raja Izamshah
Husshini, Nur Husnina Najeah
Mohammad Shah All Hafiz, Mohd Shahrim
W. Mohamad, W Noor Fatihah
Ghani, Jaharah Abdul
Haron, Che Hassan
spellingShingle Kasim, Mohd Shahir
Raja Abdullah, Raja Izamshah
Husshini, Nur Husnina Najeah
Mohammad Shah All Hafiz, Mohd Shahrim
W. Mohamad, W Noor Fatihah
Ghani, Jaharah Abdul
Haron, Che Hassan
Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
author_facet Kasim, Mohd Shahir
Raja Abdullah, Raja Izamshah
Husshini, Nur Husnina Najeah
Mohammad Shah All Hafiz, Mohd Shahrim
W. Mohamad, W Noor Fatihah
Ghani, Jaharah Abdul
Haron, Che Hassan
author_sort Kasim, Mohd Shahir
title Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
title_short Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
title_full Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
title_fullStr Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
title_full_unstemmed Particulate Matter-Monitoring During End-Milling Under Different Cooling-Lubrication Strategies
title_sort particulate matter-monitoring during end-milling under different cooling-lubrication strategies
publisher Tamkang University Press
publishDate 2021
url http://eprints.utem.edu.my/id/eprint/25673/2/PARTICULATE%20MATTER%20%E2%80%93%20MONITORING%20DURING%20END%20MILLING%20UNDER%20DIFFERENT.PDF
http://eprints.utem.edu.my/id/eprint/25673/
http://jase.tku.edu.tw/articles/jase-202112-24-6-0010.pdf
https://doi.org/10.6180/jase.202112_24(6).0010
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score 13.211869