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Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool

Cutting tools can be considered major industrial necessities as it applied mostly to machine components. Development of self-fabricated cutting tool can facilitate lower machining cost as long as the cutting tool can perform effectively. This paper presents the effect of hydraulic pressure on densit...

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Main Authors: Osman, Mohd Hairizal, Mokhtar, Muhammad Faiz, Abu Bakar, Mohd Hadzley, Hamed, Muhammad Fitri Naim, Tamin, Nor Fauzi, Azlan, Umar Al-Amani, Aziz, A. A., Noorazizi, S.
Format: Article
Language:English
Published: Penerbit Universiti Teknikal Malaysia Melaka 2019
Online Access:http://eprints.utem.edu.my/id/eprint/24430/2/DOCUMENT%20%281%29.PDF
http://eprints.utem.edu.my/id/eprint/24430/
https://jamt.utem.edu.my/jamt/article/view/5671/3849
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spelling my.utem.eprints.244302020-12-03T12:46:11Z http://eprints.utem.edu.my/id/eprint/24430/ Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool Osman, Mohd Hairizal Mokhtar, Muhammad Faiz Abu Bakar, Mohd Hadzley Hamed, Muhammad Fitri Naim Tamin, Nor Fauzi Azlan, Umar Al-Amani Aziz, A. A. Noorazizi, S. Cutting tools can be considered major industrial necessities as it applied mostly to machine components. Development of self-fabricated cutting tool can facilitate lower machining cost as long as the cutting tool can perform effectively. This paper presents the effect of hydraulic pressure on density, hardness, wear performance and surface roughness during fabrication of the alumina based ceramic cutting tool. Specific raw of alumina powders were ball milled compacted into green body using hydraulic press with different pressures of 6, 7, 8 and 9 tons. These green bodies were sintered at 1700°C in 4 hours soaking time. Hardness and density of sintered bodies were examined in order to correlate the effect of hydraulic pressure on mechanical properties. The samples were further tested into machining with AISI 1045 in order to evaluate their wear performances and surface roughness. The results show that density and hardness increased as the hydraulic pressure increased. The highest pressure of 9 tons demonstrated highest density and hardness of 2.77 g/cm3 and 86.1 HRA respectively. The fabricated cutting tool capable to cut the AISI 1045 steel with the minimum wear rate recorded at 0.0025 mm/s for 9 ton of pressured sample. In terms of failure modes, the cutting tool suffered with abrasive wear and cracks at the edge of tool nose radius. Surface roughness demonstrate minimum 1.24 μm for 7 ton of pressure, which considered high for short time machining process. Overall, the self-fabricated cutting tool capable to cut the steel without catastrophic failure which demonstrated promising results to be improved in the future. Penerbit Universiti Teknikal Malaysia Melaka 2019 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/24430/2/DOCUMENT%20%281%29.PDF Osman, Mohd Hairizal and Mokhtar, Muhammad Faiz and Abu Bakar, Mohd Hadzley and Hamed, Muhammad Fitri Naim and Tamin, Nor Fauzi and Azlan, Umar Al-Amani and Aziz, A. A. and Noorazizi, S. (2019) Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool. Journal of Advanced Manufacturing Technology, 13 (1). pp. 23-37. ISSN 2289-8107 https://jamt.utem.edu.my/jamt/article/view/5671/3849
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
description Cutting tools can be considered major industrial necessities as it applied mostly to machine components. Development of self-fabricated cutting tool can facilitate lower machining cost as long as the cutting tool can perform effectively. This paper presents the effect of hydraulic pressure on density, hardness, wear performance and surface roughness during fabrication of the alumina based ceramic cutting tool. Specific raw of alumina powders were ball milled compacted into green body using hydraulic press with different pressures of 6, 7, 8 and 9 tons. These green bodies were sintered at 1700°C in 4 hours soaking time. Hardness and density of sintered bodies were examined in order to correlate the effect of hydraulic pressure on mechanical properties. The samples were further tested into machining with AISI 1045 in order to evaluate their wear performances and surface roughness. The results show that density and hardness increased as the hydraulic pressure increased. The highest pressure of 9 tons demonstrated highest density and hardness of 2.77 g/cm3 and 86.1 HRA respectively. The fabricated cutting tool capable to cut the AISI 1045 steel with the minimum wear rate recorded at 0.0025 mm/s for 9 ton of pressured sample. In terms of failure modes, the cutting tool suffered with abrasive wear and cracks at the edge of tool nose radius. Surface roughness demonstrate minimum 1.24 μm for 7 ton of pressure, which considered high for short time machining process. Overall, the self-fabricated cutting tool capable to cut the steel without catastrophic failure which demonstrated promising results to be improved in the future.
format Article
author Osman, Mohd Hairizal
Mokhtar, Muhammad Faiz
Abu Bakar, Mohd Hadzley
Hamed, Muhammad Fitri Naim
Tamin, Nor Fauzi
Azlan, Umar Al-Amani
Aziz, A. A.
Noorazizi, S.
spellingShingle Osman, Mohd Hairizal
Mokhtar, Muhammad Faiz
Abu Bakar, Mohd Hadzley
Hamed, Muhammad Fitri Naim
Tamin, Nor Fauzi
Azlan, Umar Al-Amani
Aziz, A. A.
Noorazizi, S.
Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
author_facet Osman, Mohd Hairizal
Mokhtar, Muhammad Faiz
Abu Bakar, Mohd Hadzley
Hamed, Muhammad Fitri Naim
Tamin, Nor Fauzi
Azlan, Umar Al-Amani
Aziz, A. A.
Noorazizi, S.
author_sort Osman, Mohd Hairizal
title Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
title_short Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
title_full Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
title_fullStr Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
title_full_unstemmed Effect Of Hydraulic Pressure On Hardness, Density, Tool Wear And Surface Roughness In The Fabrication Of Alumina Based Cutting Tool
title_sort effect of hydraulic pressure on hardness, density, tool wear and surface roughness in the fabrication of alumina based cutting tool
publisher Penerbit Universiti Teknikal Malaysia Melaka
publishDate 2019
url http://eprints.utem.edu.my/id/eprint/24430/2/DOCUMENT%20%281%29.PDF
http://eprints.utem.edu.my/id/eprint/24430/
https://jamt.utem.edu.my/jamt/article/view/5671/3849
_version_ 1687397231610560512
score 13.211869

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