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Effect of injection moulding process parameters on plastic part quality in transparent glass mould

The effect of injection process parameters on plastic part quality such as dimensional shrinkage (DS) and warpage deflection (WD) is studied using visualisation method of transparent glass mould. Injection moulding machine parameters such as injection time, holding time, injection pressure, packing...

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Main Authors: Mohd Amran, Md Ali, Mohd Faizal, Khalik
Format: Conference or Workshop Item
Language:English
English
Published: 2014
Subjects:
TJ Mechanical engineering and machinery
TS Manufactures
Online Access:http://eprints.utem.edu.my/id/eprint/14828/1/Effect%20of%20injection%20moulding%20process%20parameters%20on%20plastic%20part%20quality%20in%20transparent%20glass%20mould.pdf
http://eprints.utem.edu.my/id/eprint/14828/2/citations_view_op%3Dview_citation%26hl%3Den%26user%3DlayFhXAAAAAJ%26cstart%3D60%26sortby%3Dpubdate%26citation_for_view%3DlayFhXAAAAAJ_HDshCWvjkbEC
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spelling my.utem.eprints.148282015-09-29T03:30:39Z http://eprints.utem.edu.my/id/eprint/14828/ Effect of injection moulding process parameters on plastic part quality in transparent glass mould Mohd Amran, Md Ali Mohd Faizal, Khalik TJ Mechanical engineering and machinery TS Manufactures The effect of injection process parameters on plastic part quality such as dimensional shrinkage (DS) and warpage deflection (WD) is studied using visualisation method of transparent glass mould. Injection moulding machine parameters such as injection time, holding time, injection pressure, packing pressure, mould temperature, and melt temperature are selected. The injection machine parameters are set-up to find the effectiveness of the responses that are DS and WD. Gate location at centre, left and right side of product will be taken consideration of polymer flow in machine direction (MD) and transverse direction (TD). To ensure flow pattern can be easily seen, master batch will be mixed with plastic pellet. Further, image from visualization results will be compared with simulation modelling, to get the reasons, how polymer flow in mould cavity affected the DS and WD. The optimization process in simulation will be analyzed using Moldflow software. Selection the best injection parameters will be selected from modelling simulation. Then, simulation analysis of product quality on DS and WD will be performed. Finally, validation will be performed by measured the moulded plastic part using optical profile projector. Our expectation is that DS and WD of plastic part at MD and TD can be reduced through analysis of polymer flow image with the help of experimental and simulation analysis. 2014-10 Conference or Workshop Item PeerReviewed text en http://eprints.utem.edu.my/id/eprint/14828/1/Effect%20of%20injection%20moulding%20process%20parameters%20on%20plastic%20part%20quality%20in%20transparent%20glass%20mould.pdf text en http://eprints.utem.edu.my/id/eprint/14828/2/citations_view_op%3Dview_citation%26hl%3Den%26user%3DlayFhXAAAAAJ%26cstart%3D60%26sortby%3Dpubdate%26citation_for_view%3DlayFhXAAAAAJ_HDshCWvjkbEC Mohd Amran, Md Ali and Mohd Faizal, Khalik (2014) Effect of injection moulding process parameters on plastic part quality in transparent glass mould. In: International Symposium on Research in Innovation and Sustainability 2014 (ISoRIS ’14), 15 and 16 October 2014, PPS UTeM .
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Mohd Amran, Md Ali
Mohd Faizal, Khalik
Effect of injection moulding process parameters on plastic part quality in transparent glass mould
description The effect of injection process parameters on plastic part quality such as dimensional shrinkage (DS) and warpage deflection (WD) is studied using visualisation method of transparent glass mould. Injection moulding machine parameters such as injection time, holding time, injection pressure, packing pressure, mould temperature, and melt temperature are selected. The injection machine parameters are set-up to find the effectiveness of the responses that are DS and WD. Gate location at centre, left and right side of product will be taken consideration of polymer flow in machine direction (MD) and transverse direction (TD). To ensure flow pattern can be easily seen, master batch will be mixed with plastic pellet. Further, image from visualization results will be compared with simulation modelling, to get the reasons, how polymer flow in mould cavity affected the DS and WD. The optimization process in simulation will be analyzed using Moldflow software. Selection the best injection parameters will be selected from modelling simulation. Then, simulation analysis of product quality on DS and WD will be performed. Finally, validation will be performed by measured the moulded plastic part using optical profile projector. Our expectation is that DS and WD of plastic part at MD and TD can be reduced through analysis of polymer flow image with the help of experimental and simulation analysis.
format Conference or Workshop Item
author Mohd Amran, Md Ali
Mohd Faizal, Khalik
author_facet Mohd Amran, Md Ali
Mohd Faizal, Khalik
author_sort Mohd Amran, Md Ali
title Effect of injection moulding process parameters on plastic part quality in transparent glass mould
title_short Effect of injection moulding process parameters on plastic part quality in transparent glass mould
title_full Effect of injection moulding process parameters on plastic part quality in transparent glass mould
title_fullStr Effect of injection moulding process parameters on plastic part quality in transparent glass mould
title_full_unstemmed Effect of injection moulding process parameters on plastic part quality in transparent glass mould
title_sort effect of injection moulding process parameters on plastic part quality in transparent glass mould
publishDate 2014
url http://eprints.utem.edu.my/id/eprint/14828/1/Effect%20of%20injection%20moulding%20process%20parameters%20on%20plastic%20part%20quality%20in%20transparent%20glass%20mould.pdf
http://eprints.utem.edu.my/id/eprint/14828/2/citations_view_op%3Dview_citation%26hl%3Den%26user%3DlayFhXAAAAAJ%26cstart%3D60%26sortby%3Dpubdate%26citation_for_view%3DlayFhXAAAAAJ_HDshCWvjkbEC
http://eprints.utem.edu.my/id/eprint/14828/
_version_ 1665905613392052224
score 13.211869

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