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The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method

This research aims to study and investigate the effects of glass waste and grog on physical and mechanical properties in porcelain by using pressing method. Soda lime silicate glass is used as fluxing agent and fired ceramic (grog) act as filler in porcelain body fabrication. Firstly, the recycle gl...

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Main Author: Aramjat, Abu Bakar
Format: Thesis
Language:English
English
Published: 2014
Subjects:
T Technology (General)
TA Engineering (General). Civil engineering (General)
Online Access:http://eprints.utem.edu.my/id/eprint/14706/1/The%20Effects%20Of%20Glass%20Waste%20And%20Grog%20On%20Physical%20And%20Mechanical%20Properties%20In%20Porcelain%20By%20Power%20Pressing%20Method%2024pages.pdf
http://eprints.utem.edu.my/id/eprint/14706/2/The%20effects%20of%20glass%20waste%20and%20grog%20on%20physical%20and%20mechanical%20properties%20in%20porcelain%20by%20powder%20pressing%20method.pdf
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spelling my.utem.eprints.147062022-11-14T11:21:45Z http://eprints.utem.edu.my/id/eprint/14706/ The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method Aramjat, Abu Bakar T Technology (General) TA Engineering (General). Civil engineering (General) This research aims to study and investigate the effects of glass waste and grog on physical and mechanical properties in porcelain by using pressing method. Soda lime silicate glass is used as fluxing agent and fired ceramic (grog) act as filler in porcelain body fabrication. Firstly, the recycle glass waste (glass window) and fired glazed tiles were crushed by using disc crusher until they passed through a sieve of less than 53μm. The glass powder and gr0g was than mixed with based porcelain body {5-0% kao-1-in, 25% feldasapr and 25% silica) with different percentage (5%glass-20% grog, 10%glass-15% grog, 15%glass-10% grog and 20%g]ass-5% grog). Then, green ceramic article is formed using uniaxial dry pressing method. All waste materials were analysed on their thermal behavior, chemical composition and mineralogical phase. In this study, the sintering temperature are varied at l 150°C, 1200°C, 1250°C, and 1280°C. The microstructure and phase present in sinterd products is analyzed using optic microscope, scanning electron microscope (SEM) and x-ray diffraction (XRD).The physical properties are determined using apparent porosity, bulk density and water absorption test. Mechanical analysis is carried out using modulus of rupture to determine its mechanical properties. Tue results shown that the sintering temperature of porcelain decrease with the decreasing in percentage glass waste in composition. Hence, it will decrease the water absorption and porosity of the porcelain. The physical-mechanical properties of porcelain will be affected by the sintering temperature, where physical-mechanical properties will be decreasing when the temperature reach at the optimum value (l 200°C). The best formulation composition is G5T20 (5% glass waste and 20% grog) and the optimum firing at 1200°C. Through the study, the enhancement of fabricated porcelain could be applied to the structural (such as floor and wall tile) applications through the advantage of mechanical and physical properties by high performance of strength, low water absorption, low porosity and high bulk density. 2014 Thesis NonPeerReviewed text en http://eprints.utem.edu.my/id/eprint/14706/1/The%20Effects%20Of%20Glass%20Waste%20And%20Grog%20On%20Physical%20And%20Mechanical%20Properties%20In%20Porcelain%20By%20Power%20Pressing%20Method%2024pages.pdf text en http://eprints.utem.edu.my/id/eprint/14706/2/The%20effects%20of%20glass%20waste%20and%20grog%20on%20physical%20and%20mechanical%20properties%20in%20porcelain%20by%20powder%20pressing%20method.pdf Aramjat, Abu Bakar (2014) The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method. Masters thesis, Universiti Teknikal Malaysia Melaka. http://library.utem.edu.my:8000/elmu/index.jsp?module=webopac-d&action=fullDisplayRetriever.jsp&szMaterialNo=0000092608
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
English
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
Aramjat, Abu Bakar
The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
description This research aims to study and investigate the effects of glass waste and grog on physical and mechanical properties in porcelain by using pressing method. Soda lime silicate glass is used as fluxing agent and fired ceramic (grog) act as filler in porcelain body fabrication. Firstly, the recycle glass waste (glass window) and fired glazed tiles were crushed by using disc crusher until they passed through a sieve of less than 53μm. The glass powder and gr0g was than mixed with based porcelain body {5-0% kao-1-in, 25% feldasapr and 25% silica) with different percentage (5%glass-20% grog, 10%glass-15% grog, 15%glass-10% grog and 20%g]ass-5% grog). Then, green ceramic article is formed using uniaxial dry pressing method. All waste materials were analysed on their thermal behavior, chemical composition and mineralogical phase. In this study, the sintering temperature are varied at l 150°C, 1200°C, 1250°C, and 1280°C. The microstructure and phase present in sinterd products is analyzed using optic microscope, scanning electron microscope (SEM) and x-ray diffraction (XRD).The physical properties are determined using apparent porosity, bulk density and water absorption test. Mechanical analysis is carried out using modulus of rupture to determine its mechanical properties. Tue results shown that the sintering temperature of porcelain decrease with the decreasing in percentage glass waste in composition. Hence, it will decrease the water absorption and porosity of the porcelain. The physical-mechanical properties of porcelain will be affected by the sintering temperature, where physical-mechanical properties will be decreasing when the temperature reach at the optimum value (l 200°C). The best formulation composition is G5T20 (5% glass waste and 20% grog) and the optimum firing at 1200°C. Through the study, the enhancement of fabricated porcelain could be applied to the structural (such as floor and wall tile) applications through the advantage of mechanical and physical properties by high performance of strength, low water absorption, low porosity and high bulk density.
format Thesis
author Aramjat, Abu Bakar
author_facet Aramjat, Abu Bakar
author_sort Aramjat, Abu Bakar
title The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
title_short The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
title_full The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
title_fullStr The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
title_full_unstemmed The effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
title_sort effects of glass waste and grog on physical and mechanical properties in porcelain by powder pressing method
publishDate 2014
url http://eprints.utem.edu.my/id/eprint/14706/1/The%20Effects%20Of%20Glass%20Waste%20And%20Grog%20On%20Physical%20And%20Mechanical%20Properties%20In%20Porcelain%20By%20Power%20Pressing%20Method%2024pages.pdf
http://eprints.utem.edu.my/id/eprint/14706/2/The%20effects%20of%20glass%20waste%20and%20grog%20on%20physical%20and%20mechanical%20properties%20in%20porcelain%20by%20powder%20pressing%20method.pdf
http://eprints.utem.edu.my/id/eprint/14706/
http://library.utem.edu.my:8000/elmu/index.jsp?module=webopac-d&action=fullDisplayRetriever.jsp&szMaterialNo=0000092608
_version_ 1751540435023560704
score 13.211869

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