The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode

The machining ability of electrical discharge machining (EDM) die-sinking on aluminium LM6 (Al-Sil2) as a new material is investigated.The objective of this paper is to determine the relationship between the machining parameters which are pulse-on time, pulse-off time and peak current on the materia...

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Main Authors: Md Ali, Mohd Amran, Laily, Suraya, Nor, Halida Ilyani Kamarudin, Hussein, Nur Izan Syahriah, Muhamad, Mohd Razali, Manshoor, Bukhari, Lajis, Mohd Amri, Raja Izamshah , Raja Abdullah, Abu Bakar, Mohd Hadzley, Taufik, Roni Sahroni
Format: Article
Language:English
Published: 2014
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Online Access:http://eprints.utem.edu.my/id/eprint/13844/1/The_Effect_of_EDM_Die-sinking_Parameters_on_Material_Charac._for_Alu._LM6__Using_Tungsten_Copper_Electrode..Taguchi_method.pdf
http://eprints.utem.edu.my/id/eprint/13844/
http://dx.doi.org/10.4028/www.scientific.net/AMM.465-466.1214
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spelling my.utem.eprints.138442015-05-28T04:34:33Z http://eprints.utem.edu.my/id/eprint/13844/ The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode Md Ali, Mohd Amran Laily, Suraya Nor, Halida Ilyani Kamarudin Hussein, Nur Izan Syahriah Muhamad, Mohd Razali Manshoor, Bukhari Lajis, Mohd Amri Raja Izamshah , Raja Abdullah Abu Bakar, Mohd Hadzley Taufik, Roni Sahroni TJ Mechanical engineering and machinery TS Manufactures The machining ability of electrical discharge machining (EDM) die-sinking on aluminium LM6 (Al-Sil2) as a new material is investigated.The objective of this paper is to determine the relationship between the machining parameters which are pulse-on time, pulse-off time and peak current on the material characteristics such as material removal rate (MRR), electrode wear rate (EWR) and surface roughness (Ra). Tungsten copper tool of diameter 10mm was chosen as an electrode. Design of experiment using Taguchi method was used to develop experimental matrix and optimize the MRR, EWR and Ra. The analysis was done using the Minitab software. It is found that the current and pulse on time are significantly affected the MRR, EWR and Ra while pulse off time and voltage are less significant factor that affected the responses. From the Taguchi method, the best setting of optimum value was obtained. Thus, it shows that Taguchi method is the best quality tools that can be applied for production. 2014 Article PeerReviewed application/pdf en http://eprints.utem.edu.my/id/eprint/13844/1/The_Effect_of_EDM_Die-sinking_Parameters_on_Material_Charac._for_Alu._LM6__Using_Tungsten_Copper_Electrode..Taguchi_method.pdf Md Ali, Mohd Amran and Laily, Suraya and Nor, Halida Ilyani Kamarudin and Hussein, Nur Izan Syahriah and Muhamad, Mohd Razali and Manshoor, Bukhari and Lajis, Mohd Amri and Raja Izamshah , Raja Abdullah and Abu Bakar, Mohd Hadzley and Taufik, Roni Sahroni (2014) The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode. Applied Mechanics and Materials, 465-466. pp. 1214-1218. ISSN 1662-7482 http://dx.doi.org/10.4028/www.scientific.net/AMM.465-466.1214 doi:10.4028/www.scientific.net/AMM.465-466.1214
institution Universiti Teknikal Malaysia Melaka
building UTEM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
url_provider http://eprints.utem.edu.my/
language English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Md Ali, Mohd Amran
Laily, Suraya
Nor, Halida Ilyani Kamarudin
Hussein, Nur Izan Syahriah
Muhamad, Mohd Razali
Manshoor, Bukhari
Lajis, Mohd Amri
Raja Izamshah , Raja Abdullah
Abu Bakar, Mohd Hadzley
Taufik, Roni Sahroni
The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
description The machining ability of electrical discharge machining (EDM) die-sinking on aluminium LM6 (Al-Sil2) as a new material is investigated.The objective of this paper is to determine the relationship between the machining parameters which are pulse-on time, pulse-off time and peak current on the material characteristics such as material removal rate (MRR), electrode wear rate (EWR) and surface roughness (Ra). Tungsten copper tool of diameter 10mm was chosen as an electrode. Design of experiment using Taguchi method was used to develop experimental matrix and optimize the MRR, EWR and Ra. The analysis was done using the Minitab software. It is found that the current and pulse on time are significantly affected the MRR, EWR and Ra while pulse off time and voltage are less significant factor that affected the responses. From the Taguchi method, the best setting of optimum value was obtained. Thus, it shows that Taguchi method is the best quality tools that can be applied for production.
format Article
author Md Ali, Mohd Amran
Laily, Suraya
Nor, Halida Ilyani Kamarudin
Hussein, Nur Izan Syahriah
Muhamad, Mohd Razali
Manshoor, Bukhari
Lajis, Mohd Amri
Raja Izamshah , Raja Abdullah
Abu Bakar, Mohd Hadzley
Taufik, Roni Sahroni
author_facet Md Ali, Mohd Amran
Laily, Suraya
Nor, Halida Ilyani Kamarudin
Hussein, Nur Izan Syahriah
Muhamad, Mohd Razali
Manshoor, Bukhari
Lajis, Mohd Amri
Raja Izamshah , Raja Abdullah
Abu Bakar, Mohd Hadzley
Taufik, Roni Sahroni
author_sort Md Ali, Mohd Amran
title The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
title_short The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
title_full The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
title_fullStr The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
title_full_unstemmed The Effect of EDM Die-Sinking Parameters on Material Characteristic for Aluminium Composite Using Tungsten Copper Electrode
title_sort effect of edm die-sinking parameters on material characteristic for aluminium composite using tungsten copper electrode
publishDate 2014
url http://eprints.utem.edu.my/id/eprint/13844/1/The_Effect_of_EDM_Die-sinking_Parameters_on_Material_Charac._for_Alu._LM6__Using_Tungsten_Copper_Electrode..Taguchi_method.pdf
http://eprints.utem.edu.my/id/eprint/13844/
http://dx.doi.org/10.4028/www.scientific.net/AMM.465-466.1214
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