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Innovative Tool For Composite Machining In Aerospace Application

The rise of demand for advance materials including CFRP has pose new challenges for manufacturers to ensure sufficient and timely supply of parts, especially for commercial aircraft industry. Machining CFRP panels into net shape require numerous processes such as drilling, trimming and facing, mak...

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Main Author: Mohamad Nizar, Luqman Haikal
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2022
Subjects:
T Technology
TJ Mechanical engineering and machinery
Online Access:http://eprints.usm.my/55511/1/Innovative%20Tool%20For%20Composite%20Machining%20In%20Aerospace%20Application_Luqman%20Haikal%20Mohamad%20Nizar.pdf
http://eprints.usm.my/55511/
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spelling my.usm.eprints.55511 http://eprints.usm.my/55511/ Innovative Tool For Composite Machining In Aerospace Application Mohamad Nizar, Luqman Haikal T Technology TJ Mechanical engineering and machinery The rise of demand for advance materials including CFRP has pose new challenges for manufacturers to ensure sufficient and timely supply of parts, especially for commercial aircraft industry. Machining CFRP panels into net shape require numerous processes such as drilling, trimming and facing, making it a time-consuming process, as machine needs to be stopped to accommodate tool change process. By combining multiple tools into a single tool bit, the tool change process could be eliminated, which effectively translate into lower cycle time of CFRP machining. Having a lower cycle time and higher machine efficiency helps manufacturers to cope with the demand from customers. Conducting research using combined tool bits with a feed rate range of 0.05-0.15mm/rev and rotational speed range of 2500-10000rpm allows further understanding on the responses obtained in the experiment. Introduction of coating layer onto the tool bit helps to boost the tool bit performance in terms of tool life and also quality of machined parts. The three objectives set for this research were met, whereby the set target of effect of machining parameters to the quality performance of CFRP panel has been successfully explored. Commercial aircraft industry may benefit from this research as the results obtained in positive in terms of machining quality, and surely has the potential of reducing the overall manufacturing cost. Universiti Sains Malaysia 2022-07-01 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/55511/1/Innovative%20Tool%20For%20Composite%20Machining%20In%20Aerospace%20Application_Luqman%20Haikal%20Mohamad%20Nizar.pdf Mohamad Nizar, Luqman Haikal (2022) Innovative Tool For Composite Machining In Aerospace Application. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanikal. (Submitted)
institution Universiti Sains Malaysia
building Hamzah Sendut Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Sains Malaysia
content_source USM Institutional Repository
url_provider http://eprints.usm.my/
language English
topic T Technology
TJ Mechanical engineering and machinery
spellingShingle T Technology
TJ Mechanical engineering and machinery
Mohamad Nizar, Luqman Haikal
Innovative Tool For Composite Machining In Aerospace Application
description The rise of demand for advance materials including CFRP has pose new challenges for manufacturers to ensure sufficient and timely supply of parts, especially for commercial aircraft industry. Machining CFRP panels into net shape require numerous processes such as drilling, trimming and facing, making it a time-consuming process, as machine needs to be stopped to accommodate tool change process. By combining multiple tools into a single tool bit, the tool change process could be eliminated, which effectively translate into lower cycle time of CFRP machining. Having a lower cycle time and higher machine efficiency helps manufacturers to cope with the demand from customers. Conducting research using combined tool bits with a feed rate range of 0.05-0.15mm/rev and rotational speed range of 2500-10000rpm allows further understanding on the responses obtained in the experiment. Introduction of coating layer onto the tool bit helps to boost the tool bit performance in terms of tool life and also quality of machined parts. The three objectives set for this research were met, whereby the set target of effect of machining parameters to the quality performance of CFRP panel has been successfully explored. Commercial aircraft industry may benefit from this research as the results obtained in positive in terms of machining quality, and surely has the potential of reducing the overall manufacturing cost.
format Monograph
author Mohamad Nizar, Luqman Haikal
author_facet Mohamad Nizar, Luqman Haikal
author_sort Mohamad Nizar, Luqman Haikal
title Innovative Tool For Composite Machining In Aerospace Application
title_short Innovative Tool For Composite Machining In Aerospace Application
title_full Innovative Tool For Composite Machining In Aerospace Application
title_fullStr Innovative Tool For Composite Machining In Aerospace Application
title_full_unstemmed Innovative Tool For Composite Machining In Aerospace Application
title_sort innovative tool for composite machining in aerospace application
publisher Universiti Sains Malaysia
publishDate 2022
url http://eprints.usm.my/55511/1/Innovative%20Tool%20For%20Composite%20Machining%20In%20Aerospace%20Application_Luqman%20Haikal%20Mohamad%20Nizar.pdf
http://eprints.usm.my/55511/
_version_ 1751537235886342144
score 13.211869

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