Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite

This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs) with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen...

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Main Authors: Pang, Jing Shen, Nainar, Mohamed Ansari M., Zaroog, Omar Suliman, Ali, Moaz H., Salit, Mohd Sapuan
Format: Article
Language:English
Published: Elsevier 2014
Online Access:http://psasir.upm.edu.my/id/eprint/35593/1/Taguchi%20design%20optimization%20of%20machining%20parameters%20on%20the%20CNC%20end%20milling%20process%20of%20halloysite%20nanotube%20with%20aluminium%20reinforced%20epoxy%20matrix.pdf
http://psasir.upm.edu.my/id/eprint/35593/
http://www.sciencedirect.com/science/article/pii/S1687404813000801
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spelling my.upm.eprints.355932016-11-04T08:35:13Z http://psasir.upm.edu.my/id/eprint/35593/ Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite Pang, Jing Shen Nainar, Mohamed Ansari M. Zaroog, Omar Suliman Ali, Moaz H. Salit, Mohd Sapuan This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs) with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen to be evaluated in this study are the depth of cut (d), cutting speed (S) and feed rate (f). While, the response factors to be measured are the surface roughness of the machined composite surface and the cutting force. An orthogonal array of the Taguchi method was set-up and used to analyse the effect of the milling parameters on the surface roughness and cutting force. The result from this study shows that the application of the Taguchi method can determine the best combination of machining parameters that can provide the optimal machining response conditions which are the lowest surface roughness and lowest cutting force value. For the best surface finish, A1–B3–C3 (d = 0.4 mm, S = 1500 rpm, f = 60 mmpm) is found to be the optimized combination of levels for all the three control factors from the analysis. Meanwhile, the optimized combination of levels for all the three control factors from the analysis which provides the lowest cutting force was found to be A2–B2–C2 (d = 0.6 mm, S = 1000 rpm, f = 40 mmpm). Elsevier 2014-08 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/35593/1/Taguchi%20design%20optimization%20of%20machining%20parameters%20on%20the%20CNC%20end%20milling%20process%20of%20halloysite%20nanotube%20with%20aluminium%20reinforced%20epoxy%20matrix.pdf Pang, Jing Shen and Nainar, Mohamed Ansari M. and Zaroog, Omar Suliman and Ali, Moaz H. and Salit, Mohd Sapuan (2014) Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite. HBRC Journal, 10 (2). pp. 138-144. ISSN 1687-4048 http://www.sciencedirect.com/science/article/pii/S1687404813000801 10.1016/j.hbrcj.2013.09.007
institution Universiti Putra Malaysia
building UPM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Putra Malaysia
content_source UPM Institutional Repository
url_provider http://psasir.upm.edu.my/
language English
description This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs) with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen to be evaluated in this study are the depth of cut (d), cutting speed (S) and feed rate (f). While, the response factors to be measured are the surface roughness of the machined composite surface and the cutting force. An orthogonal array of the Taguchi method was set-up and used to analyse the effect of the milling parameters on the surface roughness and cutting force. The result from this study shows that the application of the Taguchi method can determine the best combination of machining parameters that can provide the optimal machining response conditions which are the lowest surface roughness and lowest cutting force value. For the best surface finish, A1–B3–C3 (d = 0.4 mm, S = 1500 rpm, f = 60 mmpm) is found to be the optimized combination of levels for all the three control factors from the analysis. Meanwhile, the optimized combination of levels for all the three control factors from the analysis which provides the lowest cutting force was found to be A2–B2–C2 (d = 0.6 mm, S = 1000 rpm, f = 40 mmpm).
format Article
author Pang, Jing Shen
Nainar, Mohamed Ansari M.
Zaroog, Omar Suliman
Ali, Moaz H.
Salit, Mohd Sapuan
spellingShingle Pang, Jing Shen
Nainar, Mohamed Ansari M.
Zaroog, Omar Suliman
Ali, Moaz H.
Salit, Mohd Sapuan
Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
author_facet Pang, Jing Shen
Nainar, Mohamed Ansari M.
Zaroog, Omar Suliman
Ali, Moaz H.
Salit, Mohd Sapuan
author_sort Pang, Jing Shen
title Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
title_short Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
title_full Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
title_fullStr Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
title_full_unstemmed Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep) hybrid composite
title_sort taguchi design optimization of machining parameters on the cnc end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (hnt/al/ep) hybrid composite
publisher Elsevier
publishDate 2014
url http://psasir.upm.edu.my/id/eprint/35593/1/Taguchi%20design%20optimization%20of%20machining%20parameters%20on%20the%20CNC%20end%20milling%20process%20of%20halloysite%20nanotube%20with%20aluminium%20reinforced%20epoxy%20matrix.pdf
http://psasir.upm.edu.my/id/eprint/35593/
http://www.sciencedirect.com/science/article/pii/S1687404813000801
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score 13.211869