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Overall equipment effectiveness improvement through total productive maintenance in assembly cell

The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the as...

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Main Authors: Ismail, Napsiah, Baharudin, B. T. Hang Tuah, Musa, Yusaini, Leman, Zulkiflle
Format: Article
Language:English
Published: IGI Global 2013
Online Access:http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf
http://psasir.upm.edu.my/id/eprint/28831/
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spelling my.upm.eprints.288312015-09-21T04:04:43Z http://psasir.upm.edu.my/id/eprint/28831/ Overall equipment effectiveness improvement through total productive maintenance in assembly cell Ismail, Napsiah Baharudin, B. T. Hang Tuah Musa, Yusaini Leman, Zulkiflle The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the assembly line of steering gear in an automotive company (AGR Sdn Bhd) through the implementation of TPM. The average OEE measurement before implementation of TPM is 52.21% which is below the company’s target. The company used reactive maintenance, which is inherently “wasteful and ineffective. After the implementation of TPM, the OEE performance for the assembly department improved to 70.21%. The result shows that machine down time directly influence the OEE. The implementation of TPM enables the company to change their maintenance practices from reactive to proactive. The average availability percentage is 80.34% and performance efficiency average is 87.99%. This has directly contributed to a lower overall OEE performance compared to world standard. The rate of quality is maintained at an average of 99.54%. IGI Global 2013-01 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf Ismail, Napsiah and Baharudin, B. T. Hang Tuah and Musa, Yusaini and Leman, Zulkiflle (2013) Overall equipment effectiveness improvement through total productive maintenance in assembly cell. International Journal of Customer Relationship Marketing and Management, 4 (1). pp. 13-27. ISSN 1947-9247; ESSN: 1947-9255 10.4018/jcrmm.2013010102
institution Universiti Putra Malaysia
building UPM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Putra Malaysia
content_source UPM Institutional Repository
url_provider http://psasir.upm.edu.my/
language English
description The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the assembly line of steering gear in an automotive company (AGR Sdn Bhd) through the implementation of TPM. The average OEE measurement before implementation of TPM is 52.21% which is below the company’s target. The company used reactive maintenance, which is inherently “wasteful and ineffective. After the implementation of TPM, the OEE performance for the assembly department improved to 70.21%. The result shows that machine down time directly influence the OEE. The implementation of TPM enables the company to change their maintenance practices from reactive to proactive. The average availability percentage is 80.34% and performance efficiency average is 87.99%. This has directly contributed to a lower overall OEE performance compared to world standard. The rate of quality is maintained at an average of 99.54%.
format Article
author Ismail, Napsiah
Baharudin, B. T. Hang Tuah
Musa, Yusaini
Leman, Zulkiflle
spellingShingle Ismail, Napsiah
Baharudin, B. T. Hang Tuah
Musa, Yusaini
Leman, Zulkiflle
Overall equipment effectiveness improvement through total productive maintenance in assembly cell
author_facet Ismail, Napsiah
Baharudin, B. T. Hang Tuah
Musa, Yusaini
Leman, Zulkiflle
author_sort Ismail, Napsiah
title Overall equipment effectiveness improvement through total productive maintenance in assembly cell
title_short Overall equipment effectiveness improvement through total productive maintenance in assembly cell
title_full Overall equipment effectiveness improvement through total productive maintenance in assembly cell
title_fullStr Overall equipment effectiveness improvement through total productive maintenance in assembly cell
title_full_unstemmed Overall equipment effectiveness improvement through total productive maintenance in assembly cell
title_sort overall equipment effectiveness improvement through total productive maintenance in assembly cell
publisher IGI Global
publishDate 2013
url http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf
http://psasir.upm.edu.my/id/eprint/28831/
_version_ 1643829581390544896
score 13.211869

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