Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation

Despite the recognized fact that power transformers (PT) are highly efficient technology, part of their electrical energy is counted as heat losses. Therefore, the cooling system is a critical factor in the life span and performance of the PTs, and hence the adopted thermal energy design can be stro...

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Main Authors: Al-Muhsen N.F.O., Ismail F.B., Mohammed T.S., Kazem H.A., Al-Bazi A., Mahathavan N.R.P.
Other Authors: 57197748656
Format: Article
Published: Taylor and Francis Ltd. 2025
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Air
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spelling my.uniten.dspace-370072025-03-03T15:46:34Z Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation Al-Muhsen N.F.O. Ismail F.B. Mohammed T.S. Kazem H.A. Al-Bazi A. Mahathavan N.R.P. 57197748656 58027086700 56519542200 24466476000 35098298500 59210431400 Air Computational fluid dynamics Cooling Cooling systems Electronic equipment Safety factor Thermoanalysis Thermoelectric equipment Ventilation Analytical design Computational fluid dynamics modeling Cooling fans Experimental validations Fluid dynamic analysis Fluid-dynamic analysis Numerical study Thermal Thermal computational fluid dynamic analyse Thermoelectric generators Power transformers Despite the recognized fact that power transformers (PT) are highly efficient technology, part of their electrical energy is counted as heat losses. Therefore, the cooling system is a critical factor in the life span and performance of the PTs, and hence the adopted thermal energy design can be strongly effective. This study revolves around the innovative development of a novel generation of fixed ventilation fans for PTs, achieved through Computational Fluid Dynamics (CFD) simulations and practical experiments. The proposed CFD model was developed adopting ANSYS FLUENT 19.2. The proposed CFD model was verified by comparing the numerical and experimental results of the cooling air temperature and velocity. A standard k-� model was used to simulate the airflow of the investigated cooling system numerically. A thermal analysis of a four-sided power transformer was performed, and an analysis of the optimum position to install the cooling fan on the radiator was presented. The most effective number of used fans was also determined. The main results showed that two fans were found to be the best performance among the tested candidate alternatives. The two cooling fans? size, material, and cover shape were also studied and added to the proposed model. Besides, the utilization of a thermoelectric generator was considered in this study in order to recycle some of the lost heat into output power. An experimental prototype mimicking the actual cooling system for the power transformer was designed and fabricated. Results showed that the selected material has achieved a high Calculated Factor of Safety (FoS) equal to 237, indicating that the utilization of the designed parts is of high safety. ? 2024 Taylor & Francis Group, LLC. Article in press 2025-03-03T07:46:33Z 2025-03-03T07:46:33Z 2024 Article 10.1080/10407782.2024.2373395 2-s2.0-85197909536 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85197909536&doi=10.1080%2f10407782.2024.2373395&partnerID=40&md5=3ff3e793cb379cb6afaff5a0a9400a07 https://irepository.uniten.edu.my/handle/123456789/37007 Taylor and Francis Ltd. Scopus
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
url_provider http://dspace.uniten.edu.my/
topic Air
Computational fluid dynamics
Cooling
Cooling systems
Electronic equipment
Safety factor
Thermoanalysis
Thermoelectric equipment
Ventilation
Analytical design
Computational fluid dynamics modeling
Cooling fans
Experimental validations
Fluid dynamic analysis
Fluid-dynamic analysis
Numerical study
Thermal
Thermal computational fluid dynamic analyse
Thermoelectric generators
Power transformers
spellingShingle Air
Computational fluid dynamics
Cooling
Cooling systems
Electronic equipment
Safety factor
Thermoanalysis
Thermoelectric equipment
Ventilation
Analytical design
Computational fluid dynamics modeling
Cooling fans
Experimental validations
Fluid dynamic analysis
Fluid-dynamic analysis
Numerical study
Thermal
Thermal computational fluid dynamic analyse
Thermoelectric generators
Power transformers
Al-Muhsen N.F.O.
Ismail F.B.
Mohammed T.S.
Kazem H.A.
Al-Bazi A.
Mahathavan N.R.P.
Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
description Despite the recognized fact that power transformers (PT) are highly efficient technology, part of their electrical energy is counted as heat losses. Therefore, the cooling system is a critical factor in the life span and performance of the PTs, and hence the adopted thermal energy design can be strongly effective. This study revolves around the innovative development of a novel generation of fixed ventilation fans for PTs, achieved through Computational Fluid Dynamics (CFD) simulations and practical experiments. The proposed CFD model was developed adopting ANSYS FLUENT 19.2. The proposed CFD model was verified by comparing the numerical and experimental results of the cooling air temperature and velocity. A standard k-� model was used to simulate the airflow of the investigated cooling system numerically. A thermal analysis of a four-sided power transformer was performed, and an analysis of the optimum position to install the cooling fan on the radiator was presented. The most effective number of used fans was also determined. The main results showed that two fans were found to be the best performance among the tested candidate alternatives. The two cooling fans? size, material, and cover shape were also studied and added to the proposed model. Besides, the utilization of a thermoelectric generator was considered in this study in order to recycle some of the lost heat into output power. An experimental prototype mimicking the actual cooling system for the power transformer was designed and fabricated. Results showed that the selected material has achieved a high Calculated Factor of Safety (FoS) equal to 237, indicating that the utilization of the designed parts is of high safety. ? 2024 Taylor & Francis Group, LLC.
author2 57197748656
author_facet 57197748656
Al-Muhsen N.F.O.
Ismail F.B.
Mohammed T.S.
Kazem H.A.
Al-Bazi A.
Mahathavan N.R.P.
format Article
author Al-Muhsen N.F.O.
Ismail F.B.
Mohammed T.S.
Kazem H.A.
Al-Bazi A.
Mahathavan N.R.P.
author_sort Al-Muhsen N.F.O.
title Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
title_short Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
title_full Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
title_fullStr Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
title_full_unstemmed Analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: Numerical study and experimental validation
title_sort analytical design and computational fluid dynamics analysis for optimizing fixed ventilation systems for power transformer: numerical study and experimental validation
publisher Taylor and Francis Ltd.
publishDate 2025
_version_ 1825816081956077568
score 13.244413