PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK

Additive manufacturing, particularly Fused Deposition Modeling (FDM) using three-dimensional (3D) printing, has revolutionized the manufacturing industry by offering design flexibility, customization options, affordability, and high printing speed. However, improper selection of process parameters i...

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Main Authors: Sivaraos, Kumaran K., Dharsyanth R., Amran M., Shukor S.M., Pujari S., Ramasamy D., Vatesh U.K., Mahdi Al-Obaidi A.S.H., Ramesh S., Lee K.Y.S.
Other Authors: 58116060300
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Published: Taylor's University 2024
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spelling my.uniten.dspace-345402024-10-14T11:20:31Z PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK Sivaraos Kumaran K. Dharsyanth R. Amran M. Shukor S.M. Pujari S. Ramasamy D. Vatesh U.K. Mahdi Al-Obaidi A.S.H. Ramesh S. Lee K.Y.S. 58116060300 12761486500 58694316000 57453993100 58694133100 57212385887 26325891500 56270107300 55744566600 41061958200 57221177925 Additive manufacturing Artificial neutral network Dimensional accuracy Fused deposition modelling Predictive modelling Additive manufacturing, particularly Fused Deposition Modeling (FDM) using three-dimensional (3D) printing, has revolutionized the manufacturing industry by offering design flexibility, customization options, affordability, and high printing speed. However, improper selection of process parameters in FDM can lead to suboptimal surface efficiency, defective mechanical properties, increased waste, and higher production costs. In this research, an Artificial Neural Network (ANN) model was developed to optimize dimensional properties in FDM by considering control factors such as layer thickness, orientation, raster angle, raster width, and air gap. Experimental data consisting of 27 sets of control parameters and corresponding dimensional outputs were used to train and validate the ANN model. The ANN model was developed using MATLAB software, employing training functions and learning algorithms to optimize the neural network architecture. The optimized ANN structure comprised 15 neurons and 2 layers, and it demonstrated accurate prediction of dimensional properties with percentage errors ranging from 0.01% to 25.49% for length, less than 10% for weight, and less than 4% for thickness. The mean absolute percentage error (MAPE) and root mean square error (RMSE) were used to quantify the errors, indicating the effectiveness of the ANN model in predicting dimensional properties. The results highlight the potential of ANN in optimizing FDM process parameters for improved dimensional accuracy. The ANN model provides a reliable tool for manufacturers to predict and optimize the length, weight, and thickness of 3D-printed components, leading to enhanced product quality and reduced production costs. The developed ANN model can be further extended to consider other parameters and optimize various aspects of the additive manufacturing process. � School of Engineering, Taylor�s University. Final 2024-10-14T03:20:30Z 2024-10-14T03:20:30Z 2023 Article 2-s2.0-85176590524 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85176590524&partnerID=40&md5=fdd8c21eae32d78195646c53fc81504b https://irepository.uniten.edu.my/handle/123456789/34540 18 4 2148 2160 Taylor's University Scopus
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
url_provider http://dspace.uniten.edu.my/
topic Additive manufacturing
Artificial neutral network
Dimensional accuracy
Fused deposition modelling
Predictive modelling
spellingShingle Additive manufacturing
Artificial neutral network
Dimensional accuracy
Fused deposition modelling
Predictive modelling
Sivaraos
Kumaran K.
Dharsyanth R.
Amran M.
Shukor S.M.
Pujari S.
Ramasamy D.
Vatesh U.K.
Mahdi Al-Obaidi A.S.H.
Ramesh S.
Lee K.Y.S.
PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
description Additive manufacturing, particularly Fused Deposition Modeling (FDM) using three-dimensional (3D) printing, has revolutionized the manufacturing industry by offering design flexibility, customization options, affordability, and high printing speed. However, improper selection of process parameters in FDM can lead to suboptimal surface efficiency, defective mechanical properties, increased waste, and higher production costs. In this research, an Artificial Neural Network (ANN) model was developed to optimize dimensional properties in FDM by considering control factors such as layer thickness, orientation, raster angle, raster width, and air gap. Experimental data consisting of 27 sets of control parameters and corresponding dimensional outputs were used to train and validate the ANN model. The ANN model was developed using MATLAB software, employing training functions and learning algorithms to optimize the neural network architecture. The optimized ANN structure comprised 15 neurons and 2 layers, and it demonstrated accurate prediction of dimensional properties with percentage errors ranging from 0.01% to 25.49% for length, less than 10% for weight, and less than 4% for thickness. The mean absolute percentage error (MAPE) and root mean square error (RMSE) were used to quantify the errors, indicating the effectiveness of the ANN model in predicting dimensional properties. The results highlight the potential of ANN in optimizing FDM process parameters for improved dimensional accuracy. The ANN model provides a reliable tool for manufacturers to predict and optimize the length, weight, and thickness of 3D-printed components, leading to enhanced product quality and reduced production costs. The developed ANN model can be further extended to consider other parameters and optimize various aspects of the additive manufacturing process. � School of Engineering, Taylor�s University.
author2 58116060300
author_facet 58116060300
Sivaraos
Kumaran K.
Dharsyanth R.
Amran M.
Shukor S.M.
Pujari S.
Ramasamy D.
Vatesh U.K.
Mahdi Al-Obaidi A.S.H.
Ramesh S.
Lee K.Y.S.
format Article
author Sivaraos
Kumaran K.
Dharsyanth R.
Amran M.
Shukor S.M.
Pujari S.
Ramasamy D.
Vatesh U.K.
Mahdi Al-Obaidi A.S.H.
Ramesh S.
Lee K.Y.S.
author_sort Sivaraos
title PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
title_short PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
title_full PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
title_fullStr PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
title_full_unstemmed PREDICTIVE MODELING OF DIMENSIONAL ACCURACIES IN 3D PRINTING USING ARTIFICIAL NEURAL NETWORK
title_sort predictive modeling of dimensional accuracies in 3d printing using artificial neural network
publisher Taylor's University
publishDate 2024
_version_ 1814061126394052608
score 13.222552