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Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique

Adhesives; Aluminum; Aluminum coatings; Aluminum powder metallurgy; Bonding; Deposition; High resolution transmission electron microscopy; Ion beams; Models; Morphology; Numerical methods; Scanning electron microscopy; Velocity; Velocity control; Cold spray; Cold spray techniques; Impact behavior; I...

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Main Authors: Manap A., Okabe T., Ogawa K., Mahalingam S., Abdullah H.
Other Authors: 57200642155
Format: Article
Published: Springer London 2023
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spelling my.uniten.dspace-245412023-05-29T15:24:22Z Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique Manap A. Okabe T. Ogawa K. Mahalingam S. Abdullah H. 57200642155 7201390003 7404212037 55434075500 26025061200 Adhesives; Aluminum; Aluminum coatings; Aluminum powder metallurgy; Bonding; Deposition; High resolution transmission electron microscopy; Ion beams; Models; Morphology; Numerical methods; Scanning electron microscopy; Velocity; Velocity control; Cold spray; Cold spray techniques; Impact behavior; Interface morphologies; Interfacial bonding; Particle deformation; Smoothed particle hydrodynamics; Smoothed particle hydrodynamics methods; Hydrodynamics This study aims on the dominant bonding mechanism between aluminum powder particles and aluminum substrate evaluated both experimentally and numerically. Aluminum particles were deposited at different velocities onto an aluminum substrate by cold spray (CS) technology. The crater, bond, and interface morphology upon impact were characterized using scanning electron microscopy, focused ion beam processing, and transmission electron microscopy. Experimental results reveal that rebound phenomenon existed at high velocities and excellent contact is obtained above the critical velocity. This denotes that ideal deposition occurs at a certain particle velocity scale. Meanwhile, the numerical analysis was performed via smoothed particle hydrodynamics (SPH) method. The simulated particle deformation behavior agreed well with the experimentally evaluated impact morphology, which confirms the viability of the SPH procedure for CS simulation. Furthermore, the numerically calculated deposition range was in correspondence with the experimental findings. The analysis demonstrates that interfacial bonding between the powder particles and substrate is influenced by the adhesive intersurface forces of the contacting surfaces. � 2019, Springer-Verlag London Ltd., part of Springer Nature. Final 2023-05-29T07:24:22Z 2023-05-29T07:24:22Z 2019 Article 10.1007/s00170-019-03846-4 2-s2.0-85069989556 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85069989556&doi=10.1007%2fs00170-019-03846-4&partnerID=40&md5=32133721648e930840e0fbf5fe70db23 https://irepository.uniten.edu.my/handle/123456789/24541 103 9-Dec 4519 4527 Springer London Scopus
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
url_provider http://dspace.uniten.edu.my/
description Adhesives; Aluminum; Aluminum coatings; Aluminum powder metallurgy; Bonding; Deposition; High resolution transmission electron microscopy; Ion beams; Models; Morphology; Numerical methods; Scanning electron microscopy; Velocity; Velocity control; Cold spray; Cold spray techniques; Impact behavior; Interface morphologies; Interfacial bonding; Particle deformation; Smoothed particle hydrodynamics; Smoothed particle hydrodynamics methods; Hydrodynamics
author2 57200642155
author_facet 57200642155
Manap A.
Okabe T.
Ogawa K.
Mahalingam S.
Abdullah H.
format Article
author Manap A.
Okabe T.
Ogawa K.
Mahalingam S.
Abdullah H.
spellingShingle Manap A.
Okabe T.
Ogawa K.
Mahalingam S.
Abdullah H.
Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
author_sort Manap A.
title Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_short Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_full Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_fullStr Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_full_unstemmed Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_sort experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
publisher Springer London
publishDate 2023
_version_ 1806427370811293696
score 13.211869

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