Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH

Cold spray (CS) is a unique spraying process where the spray materials are not melted in a spray gun. Instead, the particles are kinetically deposited on the substrate at low temperature using compressed gas. This study investigates the bonding mechanism of low pressure CS (LPCS) and high pressure C...

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Main Authors: Yusof S.N.A., Manap A., Misran H., Othman S.Z.
Other Authors: 56263837700
Format: Conference Paper
Published: Trans Tech Publications Ltd 2023
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spelling my.uniten.dspace-220842023-05-16T10:47:15Z Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH Yusof S.N.A. Manap A. Misran H. Othman S.Z. 56263837700 57200642155 6506899840 55548997100 Cold spray (CS) is a unique spraying process where the spray materials are not melted in a spray gun. Instead, the particles are kinetically deposited on the substrate at low temperature using compressed gas. This study investigates the bonding mechanism of low pressure CS (LPCS) and high pressure CS (HPCS) techniques through smoothed particle hydrodynamics (SPH) simulations, which are achieved by modeling the single and multiple particle impacts of aluminum (Al) particles on Al substrate. The impact of Al particles on the Al substrate is analyzed by evaluating the velocity, shape, temperature of the powder particles and substrate, porosity between particles, and effect of stress on the substrate. In the case of single particle impact, HPCS results in increased particle deformation. In multiple particle impact, LPCS results in low porosity. The shape of deformation, formation of pores, and residual stress of Al can be affected by the deposition process. Results indicate that LPCS is suitable for the deposition of light materials such as Al. © (2014) Trans Tech Publications, Switzerland. Final 2023-05-16T02:47:15Z 2023-05-16T02:47:15Z 2014 Conference Paper 10.4028/www.scientific.net/AMR.974.147 2-s2.0-84904105699 https://www.scopus.com/inward/record.uri?eid=2-s2.0-84904105699&doi=10.4028%2fwww.scientific.net%2fAMR.974.147&partnerID=40&md5=36c60fea60da4db6ff249dd41c6653d2 https://irepository.uniten.edu.my/handle/123456789/22084 974 147 151 Trans Tech Publications Ltd Scopus
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
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country Malaysia
content_provider Universiti Tenaga Nasional
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description Cold spray (CS) is a unique spraying process where the spray materials are not melted in a spray gun. Instead, the particles are kinetically deposited on the substrate at low temperature using compressed gas. This study investigates the bonding mechanism of low pressure CS (LPCS) and high pressure CS (HPCS) techniques through smoothed particle hydrodynamics (SPH) simulations, which are achieved by modeling the single and multiple particle impacts of aluminum (Al) particles on Al substrate. The impact of Al particles on the Al substrate is analyzed by evaluating the velocity, shape, temperature of the powder particles and substrate, porosity between particles, and effect of stress on the substrate. In the case of single particle impact, HPCS results in increased particle deformation. In multiple particle impact, LPCS results in low porosity. The shape of deformation, formation of pores, and residual stress of Al can be affected by the deposition process. Results indicate that LPCS is suitable for the deposition of light materials such as Al. © (2014) Trans Tech Publications, Switzerland.
author2 56263837700
author_facet 56263837700
Yusof S.N.A.
Manap A.
Misran H.
Othman S.Z.
format Conference Paper
author Yusof S.N.A.
Manap A.
Misran H.
Othman S.Z.
spellingShingle Yusof S.N.A.
Manap A.
Misran H.
Othman S.Z.
Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
author_sort Yusof S.N.A.
title Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
title_short Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
title_full Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
title_fullStr Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
title_full_unstemmed Computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using SPH
title_sort computational analysis of single and multiple impacts of low pressure and high pressure cold sprayed aluminum particles using sph
publisher Trans Tech Publications Ltd
publishDate 2023
_version_ 1806426708281131008
score 13.211869