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Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique

This study aims on the dominant bonding mechanism between aluminum powder particles and aluminum substrate evaluated both experimentally and numerically. Aluminum particles were deposited at different velocities onto an aluminum substrate by cold spray (CS) technology. The crater, bond, and interfac...

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Main Authors: Manap, A., Okabe, T., Ogawa, K., Mahalingam, S., Abdullah, H.
Format: Article
Language:English
Published: 2020
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spelling my.uniten.dspace-128932020-02-18T02:20:01Z Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique Manap, A. Okabe, T. Ogawa, K. Mahalingam, S. Abdullah, H. This study aims on the dominant bonding mechanism between aluminum powder particles and aluminum substrate evaluated both experimentally and numerically. Aluminum particles were deposited at different velocities onto an aluminum substrate by cold spray (CS) technology. The crater, bond, and interface morphology upon impact were characterized using scanning electron microscopy, focused ion beam processing, and transmission electron microscopy. Experimental results reveal that rebound phenomenon existed at high velocities and excellent contact is obtained above the critical velocity. This denotes that ideal deposition occurs at a certain particle velocity scale. Meanwhile, the numerical analysis was performed via smoothed particle hydrodynamics (SPH) method. The simulated particle deformation behavior agreed well with the experimentally evaluated impact morphology, which confirms the viability of the SPH procedure for CS simulation. Furthermore, the numerically calculated deposition range was in correspondence with the experimental findings. The analysis demonstrates that interfacial bonding between the powder particles and substrate is influenced by the adhesive intersurface forces of the contacting surfaces. © 2019, Springer-Verlag London Ltd., part of Springer Nature. 2020-02-03T03:27:37Z 2020-02-03T03:27:37Z 2019 Article 10.1007/s00170-019-03846-4 en
institution Universiti Tenaga Nasional
building UNITEN Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
url_provider http://dspace.uniten.edu.my/
language English
description This study aims on the dominant bonding mechanism between aluminum powder particles and aluminum substrate evaluated both experimentally and numerically. Aluminum particles were deposited at different velocities onto an aluminum substrate by cold spray (CS) technology. The crater, bond, and interface morphology upon impact were characterized using scanning electron microscopy, focused ion beam processing, and transmission electron microscopy. Experimental results reveal that rebound phenomenon existed at high velocities and excellent contact is obtained above the critical velocity. This denotes that ideal deposition occurs at a certain particle velocity scale. Meanwhile, the numerical analysis was performed via smoothed particle hydrodynamics (SPH) method. The simulated particle deformation behavior agreed well with the experimentally evaluated impact morphology, which confirms the viability of the SPH procedure for CS simulation. Furthermore, the numerically calculated deposition range was in correspondence with the experimental findings. The analysis demonstrates that interfacial bonding between the powder particles and substrate is influenced by the adhesive intersurface forces of the contacting surfaces. © 2019, Springer-Verlag London Ltd., part of Springer Nature.
format Article
author Manap, A.
Okabe, T.
Ogawa, K.
Mahalingam, S.
Abdullah, H.
spellingShingle Manap, A.
Okabe, T.
Ogawa, K.
Mahalingam, S.
Abdullah, H.
Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
author_facet Manap, A.
Okabe, T.
Ogawa, K.
Mahalingam, S.
Abdullah, H.
author_sort Manap, A.
title Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_short Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_full Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_fullStr Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_full_unstemmed Experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
title_sort experimental and smoothed particle hydrodynamics analysis of interfacial bonding between aluminum powder particles and aluminum substrate by cold spray technique
publishDate 2020
_version_ 1662758784947191808
score 13.211869

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