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Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear

Laser-assisted high speed milling is a subtractive machining method that employs a laser to thermally soften a difficult-to-cut material’s surface in order to enhance machinability at a high material removal rate with improved surface finish and tool life. However, this machining with high speed...

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Main Authors: Farhana, Yasmin, Khairul Fikri, Tamrin, Nadeem Ahmed, Sheikh, Pierre, Barroy, Abdullah, Yassin, Amir Azam, Khan, Shahrol, Mohamaddan
Format: Article
Language:English
Published: MDPI 2021
Subjects:
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Online Access:http://ir.unimas.my/id/eprint/36406/1/machining1.pdf
http://ir.unimas.my/id/eprint/36406/
https://www.mdpi.com/1996-1944/14/5/1311
https://doi.org/10.3390/ma14051311
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spelling my.unimas.ir.364062021-10-14T02:26:17Z http://ir.unimas.my/id/eprint/36406/ Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear Farhana, Yasmin Khairul Fikri, Tamrin Nadeem Ahmed, Sheikh Pierre, Barroy Abdullah, Yassin Amir Azam, Khan Shahrol, Mohamaddan TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery Laser-assisted high speed milling is a subtractive machining method that employs a laser to thermally soften a difficult-to-cut material’s surface in order to enhance machinability at a high material removal rate with improved surface finish and tool life. However, this machining with high speed leads to high friction between workpiece and tool, and can result in high temperatures, impairing the surface quality. Use of conventional cutting fluid may not effectively control the heat generation. Besides, vegetable-based cutting fluids are invariably a major source of food insecurity of edible oils which is traditionally used as a staple food in many countries. Thus, the primary objective of this study is to experimentally investigate the effects of water-soluble sago starch-based cutting fluid on surface roughness and tool’s flank wear using response surface methodology (RSM) while machining of 316 stainless steel. In order to observe the comparison, the experiments with same machining parameters are conducted with conventional cutting fluid. The prepared water-soluble sago starch based cutting fluid showed excellent cooling and lubricating performance. Therefore, in comparison to the machining using conventional cutting fluid, a decrease of 48.23% in surface roughness and 38.41% in flank wear were noted using presented approach. Furthermore, using the extreme learning machine (ELM), the obtained data is modeled to predict surface roughness and flank wear and showed good agreement between observations and predictions. MDPI 2021-03-09 Article PeerReviewed text en http://ir.unimas.my/id/eprint/36406/1/machining1.pdf Farhana, Yasmin and Khairul Fikri, Tamrin and Nadeem Ahmed, Sheikh and Pierre, Barroy and Abdullah, Yassin and Amir Azam, Khan and Shahrol, Mohamaddan (2021) Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear. Materials, 14 (5). pp. 1-23. ISSN 1996-1944 https://www.mdpi.com/1996-1944/14/5/1311 https://doi.org/10.3390/ma14051311
institution Universiti Malaysia Sarawak
building Centre for Academic Information Services (CAIS)
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Sarawak
content_source UNIMAS Institutional Repository
url_provider http://ir.unimas.my/
language English
topic TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
spellingShingle TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Farhana, Yasmin
Khairul Fikri, Tamrin
Nadeem Ahmed, Sheikh
Pierre, Barroy
Abdullah, Yassin
Amir Azam, Khan
Shahrol, Mohamaddan
Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
description Laser-assisted high speed milling is a subtractive machining method that employs a laser to thermally soften a difficult-to-cut material’s surface in order to enhance machinability at a high material removal rate with improved surface finish and tool life. However, this machining with high speed leads to high friction between workpiece and tool, and can result in high temperatures, impairing the surface quality. Use of conventional cutting fluid may not effectively control the heat generation. Besides, vegetable-based cutting fluids are invariably a major source of food insecurity of edible oils which is traditionally used as a staple food in many countries. Thus, the primary objective of this study is to experimentally investigate the effects of water-soluble sago starch-based cutting fluid on surface roughness and tool’s flank wear using response surface methodology (RSM) while machining of 316 stainless steel. In order to observe the comparison, the experiments with same machining parameters are conducted with conventional cutting fluid. The prepared water-soluble sago starch based cutting fluid showed excellent cooling and lubricating performance. Therefore, in comparison to the machining using conventional cutting fluid, a decrease of 48.23% in surface roughness and 38.41% in flank wear were noted using presented approach. Furthermore, using the extreme learning machine (ELM), the obtained data is modeled to predict surface roughness and flank wear and showed good agreement between observations and predictions.
format Article
author Farhana, Yasmin
Khairul Fikri, Tamrin
Nadeem Ahmed, Sheikh
Pierre, Barroy
Abdullah, Yassin
Amir Azam, Khan
Shahrol, Mohamaddan
author_facet Farhana, Yasmin
Khairul Fikri, Tamrin
Nadeem Ahmed, Sheikh
Pierre, Barroy
Abdullah, Yassin
Amir Azam, Khan
Shahrol, Mohamaddan
author_sort Farhana, Yasmin
title Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
title_short Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
title_full Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
title_fullStr Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
title_full_unstemmed Laser-Assisted High Speed Machining of 316 Stainless Steel: The Effect of Water-Soluble Sago Starch Based Cutting Fluid on Surface Roughness and Tool Wear
title_sort laser-assisted high speed machining of 316 stainless steel: the effect of water-soluble sago starch based cutting fluid on surface roughness and tool wear
publisher MDPI
publishDate 2021
url http://ir.unimas.my/id/eprint/36406/1/machining1.pdf
http://ir.unimas.my/id/eprint/36406/
https://www.mdpi.com/1996-1944/14/5/1311
https://doi.org/10.3390/ma14051311
_version_ 1715194125726253056
score 13.211869

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