OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL

In machining, the cutting parameters faced by the cutting tool and workpiece during machining of materials acts as a huge factor on cutting performance. Higher cutting temperature indirectly produces higher cutting force that eventually may increase cutting tool wear and decreases the tool life. Be...

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Main Author: FELIX FERNANDEZ, BANLEHONG
Format: Final Year Project Report
Language:English
English
Published: Universiti Malaysia Sarawak, (UNIMAS) 2019
Subjects:
Online Access:http://ir.unimas.my/id/eprint/34450/1/OBSERVING%20TOOL%20WEAR%20DURING%20MILLING%20MILD%20STEEL24pgs.pdf
http://ir.unimas.my/id/eprint/34450/4/Felix%20Fernandez%20Banlehong%20ft.pdf
http://ir.unimas.my/id/eprint/34450/
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spelling my.unimas.ir.344502023-08-17T08:42:59Z http://ir.unimas.my/id/eprint/34450/ OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL FELIX FERNANDEZ, BANLEHONG TJ Mechanical engineering and machinery In machining, the cutting parameters faced by the cutting tool and workpiece during machining of materials acts as a huge factor on cutting performance. Higher cutting temperature indirectly produces higher cutting force that eventually may increase cutting tool wear and decreases the tool life. Benefits of cutting fluid is that it acts as lubricant and coolant during machining thus increases the lifespan of the cutting tool as it reduces cutting temperature and cutting force. The usage of cutting fluid increases the rate of manufacturing process but also cause an increase of manufacturing cost. Cutting fluid also possess threat to health and environment. An alternative to overcome this problem is the introduction of a new method of minimally usage of cutting fluid. This method is known as Microlubrication or so called Minimum Quantity Lubrication (MQL). This alternative method help reduces the cost as the amount of cutting fluid used is reduced. This method also promotes healthy working environment as vegetable oil or specifically palm oil may be used to replace the conventional cutting fluid. This research tested the MQL method by observing the tool wear after the cutting process. The tool wear are compared with dry cutting and wet cutting conditions. It is found out that tool wear in MQL using palm oil is much slower than it happened in dry cutting and also comparable with the tool wear in wet cutting. Universiti Malaysia Sarawak, (UNIMAS) 2019 Final Year Project Report NonPeerReviewed text en http://ir.unimas.my/id/eprint/34450/1/OBSERVING%20TOOL%20WEAR%20DURING%20MILLING%20MILD%20STEEL24pgs.pdf text en http://ir.unimas.my/id/eprint/34450/4/Felix%20Fernandez%20Banlehong%20ft.pdf FELIX FERNANDEZ, BANLEHONG (2019) OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL. [Final Year Project Report] (Unpublished)
institution Universiti Malaysia Sarawak
building Centre for Academic Information Services (CAIS)
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Sarawak
content_source UNIMAS Institutional Repository
url_provider http://ir.unimas.my/
language English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
FELIX FERNANDEZ, BANLEHONG
OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
description In machining, the cutting parameters faced by the cutting tool and workpiece during machining of materials acts as a huge factor on cutting performance. Higher cutting temperature indirectly produces higher cutting force that eventually may increase cutting tool wear and decreases the tool life. Benefits of cutting fluid is that it acts as lubricant and coolant during machining thus increases the lifespan of the cutting tool as it reduces cutting temperature and cutting force. The usage of cutting fluid increases the rate of manufacturing process but also cause an increase of manufacturing cost. Cutting fluid also possess threat to health and environment. An alternative to overcome this problem is the introduction of a new method of minimally usage of cutting fluid. This method is known as Microlubrication or so called Minimum Quantity Lubrication (MQL). This alternative method help reduces the cost as the amount of cutting fluid used is reduced. This method also promotes healthy working environment as vegetable oil or specifically palm oil may be used to replace the conventional cutting fluid. This research tested the MQL method by observing the tool wear after the cutting process. The tool wear are compared with dry cutting and wet cutting conditions. It is found out that tool wear in MQL using palm oil is much slower than it happened in dry cutting and also comparable with the tool wear in wet cutting.
format Final Year Project Report
author FELIX FERNANDEZ, BANLEHONG
author_facet FELIX FERNANDEZ, BANLEHONG
author_sort FELIX FERNANDEZ, BANLEHONG
title OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
title_short OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
title_full OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
title_fullStr OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
title_full_unstemmed OBSERVING TOOL WEAR DURING MILLING MILD STEEL IN MINIMUM QUANTITY LUBRICATION (MQL) USING PALM OIL
title_sort observing tool wear during milling mild steel in minimum quantity lubrication (mql) using palm oil
publisher Universiti Malaysia Sarawak, (UNIMAS)
publishDate 2019
url http://ir.unimas.my/id/eprint/34450/1/OBSERVING%20TOOL%20WEAR%20DURING%20MILLING%20MILD%20STEEL24pgs.pdf
http://ir.unimas.my/id/eprint/34450/4/Felix%20Fernandez%20Banlehong%20ft.pdf
http://ir.unimas.my/id/eprint/34450/
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score 13.211869