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Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites

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Main Authors: R., Izamshah, A., Lamat, M., Rafiq, M. S., Kasim, M. S., A. Aziz, R., Zamri, M. S., Yob, R. S., A. Abdullah
Other Authors: izamshah@utem.edu.my
Format: Article
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2022
Subjects:
Metal matrix composite
End mill design
Machining performance
Taguchi
Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/75796
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spelling my.unimap-757962022-08-02T08:45:15Z Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites R., Izamshah R., Izamshah A., Lamat M., Rafiq M. S., Kasim M. S., A. Aziz R., Zamri M. S., Yob R. S., A. Abdullah izamshah@utem.edu.my Advanced Manufacturing Centre (AMC), Universiti Teknikal Malaysia Melaka (UTeM) Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka (UTeM) School of Information Technology and Electrical Engineering, The University of Queensland Metal matrix composite End mill design Machining performance Taguchi Link to publisher's homepage at http://ijneam.unimap.edu.my The unique properties of Al-30%/SiC-70% Metal Matrix Composite (MMC) such as lightweight, high strength, and wear resistance has made it as an alternative material for precision machinery parts. Owing to the presence of hard-abrasive reinforcement particles within the matrix, these materials are known as low machinability rating materials. Furthermore, the absence of a dedicated cutting tool for machining MMC materials is the cause of many intrinsic issues., such as high surface roughness and high cutting temperature. In this work, the application of the Taguchi method to determine the effect of the cutter geometric characteristics and cutting parameters for Al/SiC MMC machining is perform. During the planned experiment, sixes parameters were taking into consideration namely helix angles, rake angles, clearance angles, number of flutes, spindle speed, feed rates and depth of cut. The measured responses are surface roughness and cutting force, which is important for the functionality of the component. ANOVA was used to validate each factor's percentage contribution. The results show that the main factor contributing to fine surface roughness and low cutting force is fewer flutes. Fewer flutes give a smooth chip executable flow, minimizing the friction of the cutting area vital in composites materials such as MMC. Because they provide optimum sheared power, helix angles, spindle speed, and cutting depth also influence the mechanical performance. The clearance angle of both reactions is found to be less important since it only controls the damping process and stability. The main conclusion is that the cutter geometric characteristics and cutting parameters are significantly affected by machining performance and therefore the need for special design cutters is concluded for the efficient production of Al/SiC MMC materials. 2022 2022-08-02T08:45:15Z 2022-08-02T08:45:15Z 2022-03 Article International Journal of Nanoelectronics and Materials, vol.15 (Special Issue), 2022, pages 113-123 1985-5761 (Printed) 1997-4434 (Online) http://dspace.unimap.edu.my:80/xmlui/handle/123456789/75796 http://ijneam.unimap.edu.my en Special Issue ISSTE 2022; Universiti Malaysia Perlis (UniMAP)
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Metal matrix composite
End mill design
Machining performance
Taguchi
spellingShingle Metal matrix composite
End mill design
Machining performance
Taguchi
R., Izamshah
R., Izamshah
A., Lamat
M., Rafiq
M. S., Kasim
M. S., A. Aziz
R., Zamri
M. S., Yob
R. S., A. Abdullah
Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
description Link to publisher's homepage at http://ijneam.unimap.edu.my
author2 izamshah@utem.edu.my
author_facet izamshah@utem.edu.my
R., Izamshah
R., Izamshah
A., Lamat
M., Rafiq
M. S., Kasim
M. S., A. Aziz
R., Zamri
M. S., Yob
R. S., A. Abdullah
format Article
author R., Izamshah
R., Izamshah
A., Lamat
M., Rafiq
M. S., Kasim
M. S., A. Aziz
R., Zamri
M. S., Yob
R. S., A. Abdullah
author_sort R., Izamshah
title Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
title_short Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
title_full Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
title_fullStr Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
title_full_unstemmed Investigation on the effects of machining performances for milling Al-30%/SiC-70% infiltrate metal matrix composites
title_sort investigation on the effects of machining performances for milling al-30%/sic-70% infiltrate metal matrix composites
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2022
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/75796
_version_ 1743108376200478720
score 13.211869

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