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FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs

Organized by School of Mechatronic Engineering (UniMAP) & co-organized by The Institution of Engineering Malaysia (IEM), 11th - 13th October 2009 at Batu Feringhi, Penang, Malaysia.

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Main Authors: Khaleed, H.M.T., Z., Samad, A.R., Othman, M.A., Mujeebu, Hussaini, A., A.B., Abdullah, Magami, I.B., Salman Ahmed, N.J., Quadir, G.A., Jeevan, Kanesan
Other Authors: khalid_tan@yahoo.com
Format: Working Paper
Language:English
Published: Universiti Malaysia Perlis 2009
Subjects:
Flashless cold forging
Underfilling
AUV propeller
Front and back hubs
Work-piece optimization
Forging
Metals > Extrusion
Submersibles
Online Access:http://dspace.unimap.edu.my/xmlui/handle/123456789/7257
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spelling my.unimap-72572010-12-09T02:42:31Z FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs Khaleed, H.M.T. Z., Samad A.R., Othman M.A., Mujeebu Hussaini, A. A.B., Abdullah Magami, I.B. Salman Ahmed, N.J. Quadir, G.A. Jeevan, Kanesan khalid_tan@yahoo.com Flashless cold forging Underfilling AUV propeller Front and back hubs Work-piece optimization Forging Metals -- Extrusion Submersibles Organized by School of Mechatronic Engineering (UniMAP) & co-organized by The Institution of Engineering Malaysia (IEM), 11th - 13th October 2009 at Batu Feringhi, Penang, Malaysia. In this paper three-dimensional FEM analysis and experimental flashless cold forging of aluminum front and back hubs of Autonomous Underwater Vehicle (AUV) propeller is presented. The rigid-plastic finite element simulation is performed using DEFORM F-3V6.0, to estimate the optimum load required for the flashless cold forging. The complex profiles of the hubs are modeled using SOLIDWORKS SP4.02007 which is used for the modeling of work-piece and die-punch assembly as well. The work-piece used is of AISI AL6061 and the die material is die steel (AISI D2). The process is optimized to form the propeller back and front hubs. For both the models, three workpieces with different aspect ratios are selected and investigated to obtain the optimum workpiece that gives flashless cold forging with acceptable underfilling. Based on the simulation results, the flash-less cold forging is successfully done on a 100 ton C-type machine. The experimental forged samples are observed in good conformity with the simulated models. 2009-11-13T01:13:54Z 2009-11-13T01:13:54Z 2009-10-11 Working Paper p.10B 1 - 10B 7 978-967-5415-07-4 http://hdl.handle.net/123456789/7257 en Proceedings of International Conference on Applications and Design in Mechanical Engineering 2009 (ICADME 2009) Universiti Malaysia Perlis
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Flashless cold forging
Underfilling
AUV propeller
Front and back hubs
Work-piece optimization
Forging
Metals -- Extrusion
Submersibles
spellingShingle Flashless cold forging
Underfilling
AUV propeller
Front and back hubs
Work-piece optimization
Forging
Metals -- Extrusion
Submersibles
Khaleed, H.M.T.
Z., Samad
A.R., Othman
M.A., Mujeebu
Hussaini, A.
A.B., Abdullah
Magami, I.B.
Salman Ahmed, N.J.
Quadir, G.A.
Jeevan, Kanesan
FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
description Organized by School of Mechatronic Engineering (UniMAP) & co-organized by The Institution of Engineering Malaysia (IEM), 11th - 13th October 2009 at Batu Feringhi, Penang, Malaysia.
author2 khalid_tan@yahoo.com
author_facet khalid_tan@yahoo.com
Khaleed, H.M.T.
Z., Samad
A.R., Othman
M.A., Mujeebu
Hussaini, A.
A.B., Abdullah
Magami, I.B.
Salman Ahmed, N.J.
Quadir, G.A.
Jeevan, Kanesan
format Working Paper
author Khaleed, H.M.T.
Z., Samad
A.R., Othman
M.A., Mujeebu
Hussaini, A.
A.B., Abdullah
Magami, I.B.
Salman Ahmed, N.J.
Quadir, G.A.
Jeevan, Kanesan
author_sort Khaleed, H.M.T.
title FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
title_short FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
title_full FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
title_fullStr FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
title_full_unstemmed FEM analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
title_sort fem analysis and experimental validation of flashless cold forging of autonomous underwater vehicle hubs
publisher Universiti Malaysia Perlis
publishDate 2009
url http://dspace.unimap.edu.my/xmlui/handle/123456789/7257
_version_ 1643788771956621312
score 13.222552

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