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Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches

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Bibliographic Details
Main Author: Zulazha, Sehak
Other Authors: Rosmaini, Ahmad, Dr.
Format: Learning Object
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2021
Subjects:
Lean
Six Sigma
Improvement process
Plastic roll change process
Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70273
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spelling my.unimap-702732021-03-08T02:45:45Z Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches Zulazha, Sehak Rosmaini, Ahmad, Dr. Lean Six Sigma Improvement process Plastic roll change process Access is limited to UniMAP community. Continuous improvement process is a tradition of method improvement focusing the elimination of waste in all systems and process in an organisation. Continuous improvement has been an important part of manufacturing history since the humans are always looking for a better way to do their jobs or improve their tools. The current problem happened are the operator need to change the plastic roll average in a day about 3.667 times in operation hour and each time of change take about 3 minute. More than that, every time of plastic roll change, there will have a waste average about 32 of empty pack due to machine setup. The purposes of this improvement project are to reduce the number of plastic roll change process by used the lean six sigma approach on primary packaging machine. In order to identifying the defect, the Six Sigma approach has been used through its DMAIC method. For the improvement phase of this project, the Lean Manufacturing approach has been applied. The result after the improvement shows that the number of plastic roll change reduce from 3.667 to 3 times only and from the 3 times plastic roll change, there only 2 times of change are in operation hour and the other 1 are out of operation hour. The numbers of empty pack waste also shows the improvement from the current are 1366.06 pack to 465 pack. From the result, it shows the successful of applying Lean Six Sigma in way to get the minimum number of defect and at the same time increase the productivity. 2021-03-08T02:45:45Z 2021-03-08T02:45:45Z 2016-06 Learning Object http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70273 en Universiti Malaysia Perlis (UniMAP)
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Lean
Six Sigma
Improvement process
Plastic roll change process
spellingShingle Lean
Six Sigma
Improvement process
Plastic roll change process
Zulazha, Sehak
Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
description Access is limited to UniMAP community.
author2 Rosmaini, Ahmad, Dr.
author_facet Rosmaini, Ahmad, Dr.
Zulazha, Sehak
format Learning Object
author Zulazha, Sehak
author_sort Zulazha, Sehak
title Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
title_short Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
title_full Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
title_fullStr Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
title_full_unstemmed Improvement of plastic roll change process on primary packing machine using Lean and Six Sigma approaches
title_sort improvement of plastic roll change process on primary packing machine using lean and six sigma approaches
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2021
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70273
_version_ 1698698288933371904
score 13.222552

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