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Reduction of rejection rate for high gloss plastics product using six sigma method

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Main Authors: Che Ku Kairulazam, Che Ku Abdullah, Mohd Sabri, Hussin, Zuraidah, Mohd Zain, Nabilah Aminah, Lutpi
Other Authors: nabilah@unimap.edu.my
Format: Article
Language:English
Published: Trans Tech Publications 2016
Subjects:
DMAIC
Improvement process
Injection molding
Six sigma
Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/41257
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spelling my.unimap-412572016-04-05T03:24:18Z Reduction of rejection rate for high gloss plastics product using six sigma method Che Ku Kairulazam, Che Ku Abdullah Mohd Sabri, Hussin Zuraidah, Mohd Zain Nabilah Aminah, Lutpi nabilah@unimap.edu.my chekuazam@unimap.edu.my mohdsabri@unimap.edu.my zuraidah@unimap.edu.my DMAIC Improvement process Injection molding Six sigma Link to publisher's homepage at http://www.ttp.net/ High gloss plastics part in injection molding industries are widely used in Malaysia. However the high rejection rate in this industries were major problem affecting the economic aspects. This paper presents an approach of implementing six sigma method to reduce the rejection rate in a plastic injection molding process for high gloss plastics part. Define, Measure, Analyze Improve and Control (DMAIC) methodology was applied as basis of the study. By using current process, the average of rejection is 40.6% and the aim of this study is to reduce the rejection rate to less than 10%. All potential factors were taken into account to identify the significant factors. The improvement process was made base on the analysis output. This study was successful with increment in sigma level from 1.74 σ to 3.00 σ. 2016-04-05T03:24:18Z 2016-04-05T03:24:18Z 2014 Article Applied Mechanics and Materials, vol. 606, 2014, pages 141-145 1660-9336 http://dspace.unimap.edu.my:80/xmlui/handle/123456789/41257 10.4028/www.scientific.net/AMM.606.141 en Trans Tech Publications
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic DMAIC
Improvement process
Injection molding
Six sigma
spellingShingle DMAIC
Improvement process
Injection molding
Six sigma
Che Ku Kairulazam, Che Ku Abdullah
Mohd Sabri, Hussin
Zuraidah, Mohd Zain
Nabilah Aminah, Lutpi
Reduction of rejection rate for high gloss plastics product using six sigma method
description Link to publisher's homepage at http://www.ttp.net/
author2 nabilah@unimap.edu.my
author_facet nabilah@unimap.edu.my
Che Ku Kairulazam, Che Ku Abdullah
Mohd Sabri, Hussin
Zuraidah, Mohd Zain
Nabilah Aminah, Lutpi
format Article
author Che Ku Kairulazam, Che Ku Abdullah
Mohd Sabri, Hussin
Zuraidah, Mohd Zain
Nabilah Aminah, Lutpi
author_sort Che Ku Kairulazam, Che Ku Abdullah
title Reduction of rejection rate for high gloss plastics product using six sigma method
title_short Reduction of rejection rate for high gloss plastics product using six sigma method
title_full Reduction of rejection rate for high gloss plastics product using six sigma method
title_fullStr Reduction of rejection rate for high gloss plastics product using six sigma method
title_full_unstemmed Reduction of rejection rate for high gloss plastics product using six sigma method
title_sort reduction of rejection rate for high gloss plastics product using six sigma method
publisher Trans Tech Publications
publishDate 2016
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/41257
_version_ 1643799625281306624
score 13.211869

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