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Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS

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Main Authors: Shayfull Zamree, Abd Rahim, Mohd. Fathullah, Ghazli @ Ghazali, S. M., Nasir, Norshah Afizi, Shuaib, Muhamad Saifuldin, Abdul Manan, Dr.
Other Authors: shayfull@unimap.edu.my
Format: Article
Language:English
Published: Praise Worthy Prize S.r.l. 2014
Subjects:
ANOVA
Plastic injection molding
Taguchi method
Thin plate
Warpage
Online Access:http://dspace.unimap.edu.my:80/dspace/handle/123456789/31608
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spelling my.unimap-316082014-01-30T06:51:10Z Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS Shayfull Zamree, Abd Rahim Mohd. Fathullah, Ghazli @ Ghazali S. M., Nasir Norshah Afizi, Shuaib Muhamad Saifuldin, Abdul Manan, Dr. shayfull@unimap.edu.my fathullah@unimap.edu.my norshahafizi@unimap.edu.my m.saifuldin@unimap.edu.my ANOVA Plastic injection molding Taguchi method Thin plate Warpage Link to publisher's homepage at http://www.praiseworthyprize.com/ Warpage is a common issue in plastic injection molding process. It can get worse for thin parts and therefore it is more challenging for product design engineers, mold designers and manufacturing engineer to cope with overwhelming customer demands on small and thin products lately. A lot of research have been done on this topic just to study the most significant factors influencing warpage on plastic parts but lack of study on thin plate parts by using pin point gate which is automatic de-gating gate which have an ability to reduce production cost. In this study, thin plate plastic product is to be the subject of analysis. The part with dimension 120mm x 50mm x 1mm is evaluated using pin point gate in three-plate mold. Three experiments have been done using Autodesk Moldflow Insight (AMI) to simulate warpage resulted on the thin plate parts by using Polycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) materials. Taguchi Method is applied in identifying the optimum value of injection molding parameters while Analysis of Variance (ANOVA) is used to get the most significant factor affected warpage. The results show that packing time is the most significant factor affecting warpage on thin plate parts for PC, ABS and PC/ABS materials. This finding is significant in helping industrial practitioners particularly in manufacturing ultra-thin shell parts with high quality in term of warpage issues. 2014-01-30T06:51:10Z 2014-01-30T06:51:10Z 2012 Article International Review of Mechanical Engineering, vol. 6(1), 2012, pages 1-10 1970-8734 http://www.praiseworthyprize.com/IREME-latest/IREME_vol_6_n_1.html#Warpage_Analyses_on_Thin_Plate_in_Three-Plate_Mold_by_Taguchi_Method_and_Analysis_of_Variance_(ANOVA)_for_PC,_ABS_and_PC/ABS http://dspace.unimap.edu.my:80/dspace/handle/123456789/31608 en Praise Worthy Prize S.r.l.
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic ANOVA
Plastic injection molding
Taguchi method
Thin plate
Warpage
spellingShingle ANOVA
Plastic injection molding
Taguchi method
Thin plate
Warpage
Shayfull Zamree, Abd Rahim
Mohd. Fathullah, Ghazli @ Ghazali
S. M., Nasir
Norshah Afizi, Shuaib
Muhamad Saifuldin, Abdul Manan, Dr.
Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
description Link to publisher's homepage at http://www.praiseworthyprize.com/
author2 shayfull@unimap.edu.my
author_facet shayfull@unimap.edu.my
Shayfull Zamree, Abd Rahim
Mohd. Fathullah, Ghazli @ Ghazali
S. M., Nasir
Norshah Afizi, Shuaib
Muhamad Saifuldin, Abdul Manan, Dr.
format Article
author Shayfull Zamree, Abd Rahim
Mohd. Fathullah, Ghazli @ Ghazali
S. M., Nasir
Norshah Afizi, Shuaib
Muhamad Saifuldin, Abdul Manan, Dr.
author_sort Shayfull Zamree, Abd Rahim
title Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
title_short Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
title_full Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
title_fullStr Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
title_full_unstemmed Warpage analyses on thin plate in three-plate mold by Taguchi method and analysis of variance (ANOVA) for PC, ABS and PC/ABS
title_sort warpage analyses on thin plate in three-plate mold by taguchi method and analysis of variance (anova) for pc, abs and pc/abs
publisher Praise Worthy Prize S.r.l.
publishDate 2014
url http://dspace.unimap.edu.my:80/dspace/handle/123456789/31608
_version_ 1643796606789615616
score 13.211869

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