Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis

Metal additive manufacturing using electron beam melting (EBM) process applies electron beam for heating, sintering, and melting of powders to fabricate a three-dimensional component. The component may contain residual porosity internally and may be subjected to poor surface finish externally. To im...

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Main Authors: Chua, Bih Lii, Ho-Jin Lee, Dong-Gyu Ahn
Format: Article
Language:English
Published: http://doi.org/10.7736/JKSPE.019.102 2020
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Online Access:https://eprints.ums.edu.my/id/eprint/25004/1/Estimation%20of%20Appropriate%20Process%20Parameters%20for%20a%20Plasma%20Electron%20Beam%20Re-Melting%20Process%20Using%20Finite%20Element%20Analysis.pdf
https://eprints.ums.edu.my/id/eprint/25004/
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spelling my.ums.eprints.250042020-02-25T02:01:36Z https://eprints.ums.edu.my/id/eprint/25004/ Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis Chua, Bih Lii Ho-Jin Lee Dong-Gyu Ahn T Technology (General) TA Engineering (General). Civil engineering (General) Metal additive manufacturing using electron beam melting (EBM) process applies electron beam for heating, sintering, and melting of powders to fabricate a three-dimensional component. The component may contain residual porosity internally and may be subjected to poor surface finish externally. To improve the quality of the surface finish and densification, re-melting is conducted. The purpose of this paper was to estimate the appropriate process conditions for a plasma electron beam remelting process using heat transfer finite element analyses (FEAs). The impact of the travel speed of table and thickness of the deposited part on temperature distributions were examined. The size of molten pool was estimated from the results of the thermal FEA. From the estimated size of molten pool, the travel speed of table and the hatch spacing between remelting tracks are discussed and selected as the appropriate process conditions for electron beam re-melting process from the perspective of minimum overlapping region of the molten pool. http://doi.org/10.7736/JKSPE.019.102 2020-01 Article PeerReviewed text en https://eprints.ums.edu.my/id/eprint/25004/1/Estimation%20of%20Appropriate%20Process%20Parameters%20for%20a%20Plasma%20Electron%20Beam%20Re-Melting%20Process%20Using%20Finite%20Element%20Analysis.pdf Chua, Bih Lii and Ho-Jin Lee and Dong-Gyu Ahn (2020) Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis. Journal of the Korean Society for Precision Engineering, 37 (1). pp. 75-82. ISSN 1225-9071
institution Universiti Malaysia Sabah
building UMS Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Sabah
content_source UMS Institutional Repository
url_provider http://eprints.ums.edu.my/
language English
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
Chua, Bih Lii
Ho-Jin Lee
Dong-Gyu Ahn
Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
description Metal additive manufacturing using electron beam melting (EBM) process applies electron beam for heating, sintering, and melting of powders to fabricate a three-dimensional component. The component may contain residual porosity internally and may be subjected to poor surface finish externally. To improve the quality of the surface finish and densification, re-melting is conducted. The purpose of this paper was to estimate the appropriate process conditions for a plasma electron beam remelting process using heat transfer finite element analyses (FEAs). The impact of the travel speed of table and thickness of the deposited part on temperature distributions were examined. The size of molten pool was estimated from the results of the thermal FEA. From the estimated size of molten pool, the travel speed of table and the hatch spacing between remelting tracks are discussed and selected as the appropriate process conditions for electron beam re-melting process from the perspective of minimum overlapping region of the molten pool.
format Article
author Chua, Bih Lii
Ho-Jin Lee
Dong-Gyu Ahn
author_facet Chua, Bih Lii
Ho-Jin Lee
Dong-Gyu Ahn
author_sort Chua, Bih Lii
title Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
title_short Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
title_full Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
title_fullStr Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
title_full_unstemmed Estimation of Appropriate Process Parameters for a Plasma Electron Beam Re-Melting Process Using Finite Element Analysis
title_sort estimation of appropriate process parameters for a plasma electron beam re-melting process using finite element analysis
publisher http://doi.org/10.7736/JKSPE.019.102
publishDate 2020
url https://eprints.ums.edu.my/id/eprint/25004/1/Estimation%20of%20Appropriate%20Process%20Parameters%20for%20a%20Plasma%20Electron%20Beam%20Re-Melting%20Process%20Using%20Finite%20Element%20Analysis.pdf
https://eprints.ums.edu.my/id/eprint/25004/
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score 13.211869