Cover Image

Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication

This paper examines the performance of AlN/TiN coated carbide tool during milling of STAVAX® (modified AISI 420 stainless steel) at a low speed of 50 m/min under conventional flood and mist lubrication. Abrasion, chipping, fracture resulting in the formation of crater and catastrophic failure are th...

Full description

Saved in:
Bibliographic Details
Main Authors: PC Siow, Sebastian Dayou, Willey Liew
Format: Article
Language:English
Published: 2011
Subjects:
QH301-705.5 Biology (General)
TC Hydraulic engineering. Ocean engineering
Online Access:https://eprints.ums.edu.my/id/eprint/21902/1/Investigation%20%20of%20the%20tool%20wear%20and%20surface%20finish%20%20in%20low.pdf
https://eprints.ums.edu.my/id/eprint/21902/
Tags: Add Tag
No Tags, Be the first to tag this record!
id my.ums.eprints.21902
record_format eprints
spelling my.ums.eprints.219022019-04-30T07:17:19Z https://eprints.ums.edu.my/id/eprint/21902/ Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication PC Siow Sebastian Dayou Willey Liew QH301-705.5 Biology (General) TC Hydraulic engineering. Ocean engineering This paper examines the performance of AlN/TiN coated carbide tool during milling of STAVAX® (modified AISI 420 stainless steel) at a low speed of 50 m/min under conventional flood and mist lubrication. Abrasion, chipping, fracture resulting in the formation of crater and catastrophic failure are the wear mechanisms encountered during machining under flood lubrication. The flank wear, and the likeliness of the cutting tool to fracture, chip and fail prematurely increased with an increase in the hardness of the workpiece and a reduction in the helix angle of the tool. Small quantity of mineral oil sprayed in mist form was effective in reducing the flank wear and severity of abrasion wear, and preventing the formation of crater and the occurrence of catastrophic failure. In milling 35 and 55 HRC-STAVAX® using a feed rate of 0.4 mm/tooth and a depth of cut of 0.2 mm under mist lubrication, the cutting edge of the 25° and 40° helix angle tools only suffered small-scale edge chipping and abrasive wear throughout the entire duration of testing. The influence of the ductility of the workpiece on the surface finish and the effectiveness of mist lubricant in improving the surface finish are also discussed 2011 Article PeerReviewed text en https://eprints.ums.edu.my/id/eprint/21902/1/Investigation%20%20of%20the%20tool%20wear%20and%20surface%20finish%20%20in%20low.pdf PC Siow and Sebastian Dayou and Willey Liew (2011) Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication. International Journal of Machining Science and Technology, 15 (3). pp. 284-305. DOI: 10.1080/10910344.2011.600185
institution Universiti Malaysia Sabah
building UMS Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Sabah
content_source UMS Institutional Repository
url_provider http://eprints.ums.edu.my/
language English
topic QH301-705.5 Biology (General)
TC Hydraulic engineering. Ocean engineering
spellingShingle QH301-705.5 Biology (General)
TC Hydraulic engineering. Ocean engineering
PC Siow
Sebastian Dayou
Willey Liew
Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
description This paper examines the performance of AlN/TiN coated carbide tool during milling of STAVAX® (modified AISI 420 stainless steel) at a low speed of 50 m/min under conventional flood and mist lubrication. Abrasion, chipping, fracture resulting in the formation of crater and catastrophic failure are the wear mechanisms encountered during machining under flood lubrication. The flank wear, and the likeliness of the cutting tool to fracture, chip and fail prematurely increased with an increase in the hardness of the workpiece and a reduction in the helix angle of the tool. Small quantity of mineral oil sprayed in mist form was effective in reducing the flank wear and severity of abrasion wear, and preventing the formation of crater and the occurrence of catastrophic failure. In milling 35 and 55 HRC-STAVAX® using a feed rate of 0.4 mm/tooth and a depth of cut of 0.2 mm under mist lubrication, the cutting edge of the 25° and 40° helix angle tools only suffered small-scale edge chipping and abrasive wear throughout the entire duration of testing. The influence of the ductility of the workpiece on the surface finish and the effectiveness of mist lubricant in improving the surface finish are also discussed
format Article
author PC Siow
Sebastian Dayou
Willey Liew
author_facet PC Siow
Sebastian Dayou
Willey Liew
author_sort PC Siow
title Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
title_short Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
title_full Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
title_fullStr Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
title_full_unstemmed Investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
title_sort investigation of the tool wear and surface finish in low-speed milling of stainless steel under flood and mist lubrication
publishDate 2011
url https://eprints.ums.edu.my/id/eprint/21902/1/Investigation%20%20of%20the%20tool%20wear%20and%20surface%20finish%20%20in%20low.pdf
https://eprints.ums.edu.my/id/eprint/21902/
_version_ 1760229901162512384
score 13.211869

Similar Items