Thin Walled Part Warping Overcoming by Honeycomb Ribs Design

Thin walled plastic parts are subjected to warpage after injection. Warpage can be overcome by the ribs features. This experimental project is to design a honeycomb ribs replacing the normal ribs to overcome part warping. The parameters included ribs height, the ribs thickness and the honeycomb size...

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Bibliographic Details
Main Authors: Ahmad Rosli, Abdul Manaf, Mohd Zairulnizam, Mohd Zawawi, Nik Zuraida, Imran Adly
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/4764/1/fkp-2013-rosli-ThinWalledPart.pdf
http://umpir.ump.edu.my/id/eprint/4764/
http://www.scientific.net/AMR.903.181
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Summary:Thin walled plastic parts are subjected to warpage after injection. Warpage can be overcome by the ribs features. This experimental project is to design a honeycomb ribs replacing the normal ribs to overcome part warping. The parameters included ribs height, the ribs thickness and the honeycomb size. Finite Element Analysis (FEA) simulations for each honeycomb ribs design are analyzed with Autodesk Moldflow Insight software and the part which result the worst warping value, part with medium warping value and part with less warping value were chosen to validate them by fabricating the core and cavity inserts to produce the actual product. The part warping is measured and then compared with the data from the simulation. Thus, the best design parameter of honeycomb ribs is identified.