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Development of bionically inspired lightweight design method for 3D printed components

Additive manufacturing methods, particularly 3D printing, are widely utilized in research and engineering for crafting lightweight yet durable materials capable of withstanding substantial forces. Leveraging insights from biomechanical structures offers a deeper understanding of reinforcement techni...

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Main Authors: Muhammad Arif Aiman, Zulkifly, Norazlianie, Sazali, Kettner, Maurice, Salim, Naqib, Ismayuzri, Ishak, Saiful Anwar, Che Ghani
Format: Article
Language:English
Published: Semarak Ilmu Publishing 2025
Subjects:
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/42817/1/Development%20of%20Bionically%20Inspired%20Lightweight%20Design%20Method%20for%203D%20Printed%20Components.pdf
http://umpir.ump.edu.my/id/eprint/42817/
https://doi.org/10.37934/aram.53.1.254270
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spelling my.ump.umpir.428172024-10-16T05:03:58Z http://umpir.ump.edu.my/id/eprint/42817/ Development of bionically inspired lightweight design method for 3D printed components Muhammad Arif Aiman, Zulkifly Norazlianie, Sazali Kettner, Maurice Salim, Naqib Ismayuzri, Ishak Saiful Anwar, Che Ghani TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics TS Manufactures Additive manufacturing methods, particularly 3D printing, are widely utilized in research and engineering for crafting lightweight yet durable materials capable of withstanding substantial forces. Leveraging insights from biomechanical structures offers a deeper understanding of reinforcement techniques and optimal design strategies to enhance strength. This paper focuses on the development of a Draisine design, historically significant in Karlsruhe, as part of the BWSplus project "Drais3D-Trinational" workshop. Through a comprehensive analysis of bionic influences on lightweight design and 3D printing parameters, this study aims to create an optimal design framework for the workshop. Utilizing Computer-Aided Design (CAD) software such as SolidWorks and Creo Parametric, along with Finite Element Analysis using ANSYS R2023 Workbench, deformation and stress analysis are conducted. Investigation into 3D printing parameters, including infill patterns, temperature, support systems, and orientation, seeks to identify optimal solutions considering factors like processing time, robustness, and filament wastage. The objective is to explore the biomechanical influence on construction methods, concept design, and parameter construction in preparation for the Drais3D-Trinational workshop in March 2023. The expected outcomes include the presentation of two main designs with varied parameters, alongside analyses such as Finite Element Analysis and optimization of 3D printing parameters, emphasizing the role of bionic structures in defining the optimal Draisine design. Semarak Ilmu Publishing 2025 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/42817/1/Development%20of%20Bionically%20Inspired%20Lightweight%20Design%20Method%20for%203D%20Printed%20Components.pdf Muhammad Arif Aiman, Zulkifly and Norazlianie, Sazali and Kettner, Maurice and Salim, Naqib and Ismayuzri, Ishak and Saiful Anwar, Che Ghani (2025) Development of bionically inspired lightweight design method for 3D printed components. Journal of Advanced Research in Applied Sciences and Engineering Technology, 53 (1). pp. 254-270. ISSN 2462-1943. (In Press / Online First) (In Press / Online First) https://doi.org/10.37934/aram.53.1.254270 10.37934/aram.53.1.254270
institution Universiti Malaysia Pahang Al-Sultan Abdullah
building UMPSA Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
TS Manufactures
Muhammad Arif Aiman, Zulkifly
Norazlianie, Sazali
Kettner, Maurice
Salim, Naqib
Ismayuzri, Ishak
Saiful Anwar, Che Ghani
Development of bionically inspired lightweight design method for 3D printed components
description Additive manufacturing methods, particularly 3D printing, are widely utilized in research and engineering for crafting lightweight yet durable materials capable of withstanding substantial forces. Leveraging insights from biomechanical structures offers a deeper understanding of reinforcement techniques and optimal design strategies to enhance strength. This paper focuses on the development of a Draisine design, historically significant in Karlsruhe, as part of the BWSplus project "Drais3D-Trinational" workshop. Through a comprehensive analysis of bionic influences on lightweight design and 3D printing parameters, this study aims to create an optimal design framework for the workshop. Utilizing Computer-Aided Design (CAD) software such as SolidWorks and Creo Parametric, along with Finite Element Analysis using ANSYS R2023 Workbench, deformation and stress analysis are conducted. Investigation into 3D printing parameters, including infill patterns, temperature, support systems, and orientation, seeks to identify optimal solutions considering factors like processing time, robustness, and filament wastage. The objective is to explore the biomechanical influence on construction methods, concept design, and parameter construction in preparation for the Drais3D-Trinational workshop in March 2023. The expected outcomes include the presentation of two main designs with varied parameters, alongside analyses such as Finite Element Analysis and optimization of 3D printing parameters, emphasizing the role of bionic structures in defining the optimal Draisine design.
format Article
author Muhammad Arif Aiman, Zulkifly
Norazlianie, Sazali
Kettner, Maurice
Salim, Naqib
Ismayuzri, Ishak
Saiful Anwar, Che Ghani
author_facet Muhammad Arif Aiman, Zulkifly
Norazlianie, Sazali
Kettner, Maurice
Salim, Naqib
Ismayuzri, Ishak
Saiful Anwar, Che Ghani
author_sort Muhammad Arif Aiman, Zulkifly
title Development of bionically inspired lightweight design method for 3D printed components
title_short Development of bionically inspired lightweight design method for 3D printed components
title_full Development of bionically inspired lightweight design method for 3D printed components
title_fullStr Development of bionically inspired lightweight design method for 3D printed components
title_full_unstemmed Development of bionically inspired lightweight design method for 3D printed components
title_sort development of bionically inspired lightweight design method for 3d printed components
publisher Semarak Ilmu Publishing
publishDate 2025
url http://umpir.ump.edu.my/id/eprint/42817/1/Development%20of%20Bionically%20Inspired%20Lightweight%20Design%20Method%20for%203D%20Printed%20Components.pdf
http://umpir.ump.edu.my/id/eprint/42817/
https://doi.org/10.37934/aram.53.1.254270
_version_ 1822924712970289152
score 13.235362

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