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Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy

Titanium is recognized for its excellent strength-toweight ratio, resistance to corrosive environments and extensively utilized in a range of industries. However, due to excellent properties of this material, it has become a difficult-to-cut material. The high heat generated during the machining pro...

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Main Authors: Nurul Dayana, Mohd Noor, Musfirah, Abdul Hadi
Format: Article
Language:English
Published: Malaysian Tribology Society (MYTRIBOS) 2023
Subjects:
TJ Mechanical engineering and machinery
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/42099/1/Jurnal%20Tribology%20JT-37-76-83.pdf
http://umpir.ump.edu.my/id/eprint/42099/
https://jurnaltribologi.mytribos.org/v37/JT-37-76-83.pdf
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spelling my.ump.umpir.420992024-08-01T06:41:23Z http://umpir.ump.edu.my/id/eprint/42099/ Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy Nurul Dayana, Mohd Noor Musfirah, Abdul Hadi TJ Mechanical engineering and machinery TS Manufactures Titanium is recognized for its excellent strength-toweight ratio, resistance to corrosive environments and extensively utilized in a range of industries. However, due to excellent properties of this material, it has become a difficult-to-cut material. The high heat generated during the machining process should be cooled with sufficient lubricant or coolant. High cutting temperature and stress generated when machining titanium alloy and primarily contributed to tool wear issues, resulting in various cutting tool wear behaviors. This paper investigates end milling of Ti-6Al-4V alloy using nano-hybrid cryogenic-MQL cooling system with responses to tool wear, machining time, and surface roughness. The cutting speeds of 130 and 150 m/min were selected for the experiments, with feed rates of 0.2 and 0.5 mm/rev, and the depth of cut constant at 0.5 mm using a single insert carbide tool. In this experiment, nano-hybrid cryogenic -MQL were used as the main system. The impact of cooling system and cutting parameter selection in determining optimal cutting conditions to improve tool life and tool wear was highlighted. The outcomes result shows that the cutting speed of 130 m/min and a feed rate of 0.2 mm/rev improve tool life approximately 50% and generate good surface roughness compared to other cutting parameters. To conclude, the nano-hybrid cryogenic-MQL system satisfies industry-relevant requirements, proving this approach as a viable alternative for more sustainable and environmentally friendly cooling systems. Malaysian Tribology Society (MYTRIBOS) 2023 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/42099/1/Jurnal%20Tribology%20JT-37-76-83.pdf Nurul Dayana, Mohd Noor and Musfirah, Abdul Hadi (2023) Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy. Jurnal Tribologi, 37. pp. 76-83. ISSN 2289-7232. (Published) https://jurnaltribologi.mytribos.org/v37/JT-37-76-83.pdf
institution Universiti Malaysia Pahang Al-Sultan Abdullah
building UMPSA Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Nurul Dayana, Mohd Noor
Musfirah, Abdul Hadi
Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
description Titanium is recognized for its excellent strength-toweight ratio, resistance to corrosive environments and extensively utilized in a range of industries. However, due to excellent properties of this material, it has become a difficult-to-cut material. The high heat generated during the machining process should be cooled with sufficient lubricant or coolant. High cutting temperature and stress generated when machining titanium alloy and primarily contributed to tool wear issues, resulting in various cutting tool wear behaviors. This paper investigates end milling of Ti-6Al-4V alloy using nano-hybrid cryogenic-MQL cooling system with responses to tool wear, machining time, and surface roughness. The cutting speeds of 130 and 150 m/min were selected for the experiments, with feed rates of 0.2 and 0.5 mm/rev, and the depth of cut constant at 0.5 mm using a single insert carbide tool. In this experiment, nano-hybrid cryogenic -MQL were used as the main system. The impact of cooling system and cutting parameter selection in determining optimal cutting conditions to improve tool life and tool wear was highlighted. The outcomes result shows that the cutting speed of 130 m/min and a feed rate of 0.2 mm/rev improve tool life approximately 50% and generate good surface roughness compared to other cutting parameters. To conclude, the nano-hybrid cryogenic-MQL system satisfies industry-relevant requirements, proving this approach as a viable alternative for more sustainable and environmentally friendly cooling systems.
format Article
author Nurul Dayana, Mohd Noor
Musfirah, Abdul Hadi
author_facet Nurul Dayana, Mohd Noor
Musfirah, Abdul Hadi
author_sort Nurul Dayana, Mohd Noor
title Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
title_short Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
title_full Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
title_fullStr Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
title_full_unstemmed Study of tool wear progression using nano-hybrid Cryogenic MQL in milling titanium alloy
title_sort study of tool wear progression using nano-hybrid cryogenic mql in milling titanium alloy
publisher Malaysian Tribology Society (MYTRIBOS)
publishDate 2023
url http://umpir.ump.edu.my/id/eprint/42099/1/Jurnal%20Tribology%20JT-37-76-83.pdf
http://umpir.ump.edu.my/id/eprint/42099/
https://jurnaltribologi.mytribos.org/v37/JT-37-76-83.pdf
_version_ 1822924558838005760
score 13.232414

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