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Analysis of multi-thickness plates by successive forging

The demand of lightweight vehicles is increasing due to environmental issues. To fulfill this demand, tailored blanks are utilized in the production of vehicles. Tailored blanks have been used in car body part such as center pillar and roof rails for the purpose of weight reduction where thickness d...

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Main Authors:	Siti Sarah, Taib, Liyana, Tajul, Hasnulhadi, Jaafar, Mohd Sabri, Hussin, Zamzuri, Hamedon
Format:	Conference or Workshop Item
Language:	English English
Published:	Institution of Engineering and Technology 2022
Subjects:	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/42029/1/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging.pdf http://umpir.ump.edu.my/id/eprint/42029/2/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging_ABS.pdf http://umpir.ump.edu.my/id/eprint/42029/ https://doi.org/10.1049/icp.2022.2252
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id	my.ump.umpir.42029
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spelling	my.ump.umpir.420292024-09-30T04:39:43Z http://umpir.ump.edu.my/id/eprint/42029/ Analysis of multi-thickness plates by successive forging Siti Sarah, Taib Liyana, Tajul Hasnulhadi, Jaafar Mohd Sabri, Hussin Zamzuri, Hamedon T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures The demand of lightweight vehicles is increasing due to environmental issues. To fulfill this demand, tailored blanks are utilized in the production of vehicles. Tailored blanks have been used in car body part such as center pillar and roof rails for the purpose of weight reduction where thickness distribution is being optimized. Tailored blanks are commonly produced by welding and rolling. Tailor-rolled blanks produced by rolling process has continuous thickness transition as compared to tailor-welded blanks and hence stress concentration is reduced. However, the rolling process utilized in the production of tailor-rolled blanks are not commonly available. Hence successive forging process was developed to control the thickness distribution by mean of presses. In this study, successive forging was utilized to control the thickness distribution of a plate by using upper and lower punches. The stroke is constant while the punch was designed to has three different thicknesses to achieve different thickness reduction. The feeding interval was varied for 10 mm and 17 mm. The thickness distribution, material flow and forging load for both feeding interval were analysed and compared with the conventional forging process using finite element analysis. Institution of Engineering and Technology 2022 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/42029/1/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging.pdf pdf en http://umpir.ump.edu.my/id/eprint/42029/2/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging_ABS.pdf Siti Sarah, Taib and Liyana, Tajul and Hasnulhadi, Jaafar and Mohd Sabri, Hussin and Zamzuri, Hamedon (2022) Analysis of multi-thickness plates by successive forging. In: IET Conference Proceedings. 3rd Innovative Manufacturing, Mechatronics and Materials Forum 2022, iM3F 2022 , 20 July 2022 , Pekan, Virtual. pp. 111-114., 2022 (12). ISSN 2732-4494 ISBN 978-183953704-2, 978-183953705-9, 978-183953718-9, 978-183953719-6, 978-183953742-4, 978-183953761-5, 978-183953776-9, 978-183953781-3, 978-183953788-2, 978-183953789-9, 978-183953799-8, 978-183953806-3 (Published) https://doi.org/10.1049/icp.2022.2252
institution	Universiti Malaysia Pahang Al-Sultan Abdullah
building	UMPSA Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	Universiti Malaysia Pahang Al-Sultan Abdullah
content_source	UMPSA Institutional Repository
url_provider	http://umpir.ump.edu.my/
language	English English
topic	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
spellingShingle	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Siti Sarah, Taib Liyana, Tajul Hasnulhadi, Jaafar Mohd Sabri, Hussin Zamzuri, Hamedon Analysis of multi-thickness plates by successive forging
description	The demand of lightweight vehicles is increasing due to environmental issues. To fulfill this demand, tailored blanks are utilized in the production of vehicles. Tailored blanks have been used in car body part such as center pillar and roof rails for the purpose of weight reduction where thickness distribution is being optimized. Tailored blanks are commonly produced by welding and rolling. Tailor-rolled blanks produced by rolling process has continuous thickness transition as compared to tailor-welded blanks and hence stress concentration is reduced. However, the rolling process utilized in the production of tailor-rolled blanks are not commonly available. Hence successive forging process was developed to control the thickness distribution by mean of presses. In this study, successive forging was utilized to control the thickness distribution of a plate by using upper and lower punches. The stroke is constant while the punch was designed to has three different thicknesses to achieve different thickness reduction. The feeding interval was varied for 10 mm and 17 mm. The thickness distribution, material flow and forging load for both feeding interval were analysed and compared with the conventional forging process using finite element analysis.
format	Conference or Workshop Item
author	Siti Sarah, Taib Liyana, Tajul Hasnulhadi, Jaafar Mohd Sabri, Hussin Zamzuri, Hamedon
author_facet	Siti Sarah, Taib Liyana, Tajul Hasnulhadi, Jaafar Mohd Sabri, Hussin Zamzuri, Hamedon
author_sort	Siti Sarah, Taib
title	Analysis of multi-thickness plates by successive forging
title_short	Analysis of multi-thickness plates by successive forging
title_full	Analysis of multi-thickness plates by successive forging
title_fullStr	Analysis of multi-thickness plates by successive forging
title_full_unstemmed	Analysis of multi-thickness plates by successive forging
title_sort	analysis of multi-thickness plates by successive forging
publisher	Institution of Engineering and Technology
publishDate	2022
url	http://umpir.ump.edu.my/id/eprint/42029/1/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging.pdf http://umpir.ump.edu.my/id/eprint/42029/2/Analysis%20of%20multi-thickness%20plates%20by%20successive%20forging_ABS.pdf http://umpir.ump.edu.my/id/eprint/42029/ https://doi.org/10.1049/icp.2022.2252
_version_	1822924682779688960
score	13.23648

Analysis of multi-thickness plates by successive forging

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