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Hot Embossing of Micro Grating and Its Replication Accuracy

The Hot Embossing (HE) process was applied in the fabrication of micro grating. High-density polyethene (HDPE) was used as a specimen material for producing microstructure components and parts. In this research, a series of experiments were conducted using an HDPE specimen and embossed the polymer u...

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Main Authors: Muhammad Syahrir, Ahmad, Ahmad Rosli, Abdul Manaf
Format: Article
Language:English
Published: Semarak Ilmu Publishing 2024
Subjects:
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/40775/1/Hot%20Embossing%20of%20Micro%20Grating%20and%20Its%20Replication%20Accuracy.pdf
http://umpir.ump.edu.my/id/eprint/40775/
https://doi.org/10.37934/aram.113.1.118137
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spelling my.ump.umpir.407752024-03-27T01:55:45Z http://umpir.ump.edu.my/id/eprint/40775/ Hot Embossing of Micro Grating and Its Replication Accuracy Muhammad Syahrir, Ahmad Ahmad Rosli, Abdul Manaf TS Manufactures The Hot Embossing (HE) process was applied in the fabrication of micro grating. High-density polyethene (HDPE) was used as a specimen material for producing microstructure components and parts. In this research, a series of experiments were conducted using an HDPE specimen and embossed the polymer under different parameters such as temperature, embossing time, and embossing force as factors. The experimental setup was based on a response surface method (RSM) that employed a face composite design. The constructed RSM quadratic models assisted in analysing the response parameters, namely accuracy and surface roughness, to determine the relevant linkages between the input variables and the replies. The results defined that hot embossing temperature and hot embossing force will enhance the accuracy and surface quality of the micro grating. Based on RSM, the results revealed that the optimal parameters were as follows: hot embossing temperature is 1650c, embossing force is 10kN/s, and embossing holding time is 150 seconds. Under this condition, the actual deviation of accuracy and surface roughness is 5,75% and -1.32% respectively compared to the actual size of the micro grating mould. Hence, it is highly agreed with the model prediction value. In conclusion, optimization of process parameters on the hot embossing system that was developed is promising to fabricate the HDPE micro grating substrate with optimum dimensional accuracy and surface quality. Semarak Ilmu Publishing 2024 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/40775/1/Hot%20Embossing%20of%20Micro%20Grating%20and%20Its%20Replication%20Accuracy.pdf Muhammad Syahrir, Ahmad and Ahmad Rosli, Abdul Manaf (2024) Hot Embossing of Micro Grating and Its Replication Accuracy. Journal of Advanced Research in Applied Mechanics, 113 (1). pp. 118-137. ISSN 2289-7895. (Published) https://doi.org/10.37934/aram.113.1.118137 10.37934/aram.113.1.118137
institution Universiti Malaysia Pahang Al-Sultan Abdullah
building UMPSA Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TS Manufactures
spellingShingle TS Manufactures
Muhammad Syahrir, Ahmad
Ahmad Rosli, Abdul Manaf
Hot Embossing of Micro Grating and Its Replication Accuracy
description The Hot Embossing (HE) process was applied in the fabrication of micro grating. High-density polyethene (HDPE) was used as a specimen material for producing microstructure components and parts. In this research, a series of experiments were conducted using an HDPE specimen and embossed the polymer under different parameters such as temperature, embossing time, and embossing force as factors. The experimental setup was based on a response surface method (RSM) that employed a face composite design. The constructed RSM quadratic models assisted in analysing the response parameters, namely accuracy and surface roughness, to determine the relevant linkages between the input variables and the replies. The results defined that hot embossing temperature and hot embossing force will enhance the accuracy and surface quality of the micro grating. Based on RSM, the results revealed that the optimal parameters were as follows: hot embossing temperature is 1650c, embossing force is 10kN/s, and embossing holding time is 150 seconds. Under this condition, the actual deviation of accuracy and surface roughness is 5,75% and -1.32% respectively compared to the actual size of the micro grating mould. Hence, it is highly agreed with the model prediction value. In conclusion, optimization of process parameters on the hot embossing system that was developed is promising to fabricate the HDPE micro grating substrate with optimum dimensional accuracy and surface quality.
format Article
author Muhammad Syahrir, Ahmad
Ahmad Rosli, Abdul Manaf
author_facet Muhammad Syahrir, Ahmad
Ahmad Rosli, Abdul Manaf
author_sort Muhammad Syahrir, Ahmad
title Hot Embossing of Micro Grating and Its Replication Accuracy
title_short Hot Embossing of Micro Grating and Its Replication Accuracy
title_full Hot Embossing of Micro Grating and Its Replication Accuracy
title_fullStr Hot Embossing of Micro Grating and Its Replication Accuracy
title_full_unstemmed Hot Embossing of Micro Grating and Its Replication Accuracy
title_sort hot embossing of micro grating and its replication accuracy
publisher Semarak Ilmu Publishing
publishDate 2024
url http://umpir.ump.edu.my/id/eprint/40775/1/Hot%20Embossing%20of%20Micro%20Grating%20and%20Its%20Replication%20Accuracy.pdf
http://umpir.ump.edu.my/id/eprint/40775/
https://doi.org/10.37934/aram.113.1.118137
_version_ 1822924210260934656
score 13.23648

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