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Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels

This paper proposes tool wear and surface topography analyses in cutting carbon steels 1045 that producing different chip types. The problem of continuous chip due to the different rake angle and feed rate cause the reduction of the surface quality and tool life. The cutting rake angle is set based...

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Main Authors: Mohd Fawzi, Zamri, Ahmad Razlan, Yusoff
Format: Article
Language:English
Published: Malaysian Tribology Society (MYTRIBOS) 2022
Subjects:
TA Engineering (General). Civil engineering (General)
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/39210/1/Effect%20of%20rake%20angle%20and%20feed%20rate%20on%20tool%20wear%20and%20surface.pdf
http://umpir.ump.edu.my/id/eprint/39210/
https://www.jurnaltribologi.mytribos.org/v34/JT-34-1-11.pdf
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spelling my.ump.umpir.392102023-11-08T01:33:04Z http://umpir.ump.edu.my/id/eprint/39210/ Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels Mohd Fawzi, Zamri Ahmad Razlan, Yusoff TA Engineering (General). Civil engineering (General) TS Manufactures This paper proposes tool wear and surface topography analyses in cutting carbon steels 1045 that producing different chip types. The problem of continuous chip due to the different rake angle and feed rate cause the reduction of the surface quality and tool life. The cutting rake angle is set based on the difference angle of shim support for the tool holder. Beside rake angle, different feed rate can improve the surface topography and the tool wear. Tests are carried out using carbon steel 1045 as workpiece material and chip breaker CNMG 120412 as tool insert under dry machining conditions. Results indicated that the lowest the tool wear, the better surface topography produced from the segmented chip at feed rate 0.4 mm/rev and a rake angle −9°. The effect of rake angle and feed rate overcome the problem of continuous chip that associated with low tool wear and surface topography. Malaysian Tribology Society (MYTRIBOS) 2022-09 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/39210/1/Effect%20of%20rake%20angle%20and%20feed%20rate%20on%20tool%20wear%20and%20surface.pdf Mohd Fawzi, Zamri and Ahmad Razlan, Yusoff (2022) Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels. Jurnal Tribologi, 34 (MITC202ONE (Part 2)). pp. 1-11. ISSN 2289-7232. (Published) https://www.jurnaltribologi.mytribos.org/v34/JT-34-1-11.pdf
institution Universiti Malaysia Pahang Al-Sultan Abdullah
building UMPSA Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TA Engineering (General). Civil engineering (General)
TS Manufactures
spellingShingle TA Engineering (General). Civil engineering (General)
TS Manufactures
Mohd Fawzi, Zamri
Ahmad Razlan, Yusoff
Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
description This paper proposes tool wear and surface topography analyses in cutting carbon steels 1045 that producing different chip types. The problem of continuous chip due to the different rake angle and feed rate cause the reduction of the surface quality and tool life. The cutting rake angle is set based on the difference angle of shim support for the tool holder. Beside rake angle, different feed rate can improve the surface topography and the tool wear. Tests are carried out using carbon steel 1045 as workpiece material and chip breaker CNMG 120412 as tool insert under dry machining conditions. Results indicated that the lowest the tool wear, the better surface topography produced from the segmented chip at feed rate 0.4 mm/rev and a rake angle −9°. The effect of rake angle and feed rate overcome the problem of continuous chip that associated with low tool wear and surface topography.
format Article
author Mohd Fawzi, Zamri
Ahmad Razlan, Yusoff
author_facet Mohd Fawzi, Zamri
Ahmad Razlan, Yusoff
author_sort Mohd Fawzi, Zamri
title Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
title_short Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
title_full Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
title_fullStr Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
title_full_unstemmed Effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
title_sort effect of rake angle and feed rate on tool wear and surface topography for different chip size in machining carbon steels
publisher Malaysian Tribology Society (MYTRIBOS)
publishDate 2022
url http://umpir.ump.edu.my/id/eprint/39210/1/Effect%20of%20rake%20angle%20and%20feed%20rate%20on%20tool%20wear%20and%20surface.pdf
http://umpir.ump.edu.my/id/eprint/39210/
https://www.jurnaltribologi.mytribos.org/v34/JT-34-1-11.pdf
_version_ 1822923841699053568
score 13.232414

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